This audio is brought to you by Endress and Hauser, a global leader in process and laboratory measurement technology, offering a broad portfolio of instruments, solutions and services for industrial process measurement and automation. Reduction of 3 000-equivalent trucks on the road, a 70.5 MWh decrease in smelting electricity consumption, a 70 000 t cut in smelting CO2 emission, and a R203-million annual cost saving, which excludes revenue benefits from improved metal recovery. "Big, big benefits," was the comment of Valterra Platinum executive head: processing operations Agit Singh when, during the company's value-chain media briefing covered by Mining Weekly, he provided at update on the gains of Jameson cell deployment. Singh was outlining the Johannesburg Stock Exchange-listed company's integrated processing route from ore to refined platinum group metals (PGMs), with emphasis on the downstream aspects of the PGMs business. Valterra has in-depth insight into the mining and processing of Platreef in particular and pointed out the potential of sulphur dioxide pollution if abatement investment is not made as well as the need for the industry to take account of the link of Platreef to base metal, which can be a big opportunity or a considerable challenge. On the Jameson cells front, Valterra has achieved major footprint reduction by replacing something like 44 conventional flotation cells with four Jameson cells at the Mogalakwena PGM mine's north concentrator. The north concentrator has been such a success that a study into also introducing Jameson cells at Mogalakwena's south concentrator is well advanced. "The south concentrator will go through what we did at the north concentrator, and we'll definitely see the same reduction," was Singh's confident forecast. 'Mass' and 'pull' were two other words that popped up constantly in relation to ability of Jameson cells to reduce the amounts of concentrate mass transported to the smelters without loss of grade or recovery; in fact, at times with a slight uptick in recovery. Reduced mass pull points to less unwanted material being fed through the smelters amid Platreef ore's clay complexity requiring innovative treatment. By nature of the mineralogy, the clay competes with the PGMs to float. To avoid this competition, sophisticated technology has been put into play that involves liberation, grinding, air injection and bubble creation. Then reagents are added – frothers cause form, activators activate the PGMs, deactivators deactivate what is not wanted, and then depressant. You've got to get the PGM to attach to bubble. Then, as the bubble starts to move from the bottom of the cell to the top, it starts to upgrade itself. But at the same time, the PGMs are competing with all the other material. "The Jameson cells' bubble particle contact is very efficient. It attaches itself to the particle. It moves up very quickly, and it's got a very short distance to travel before it becomes concentrate that we then call final concentrate,. "Now, we're able to throw a lot of depressant at it, so we're able to depress all that unwanted material that we don't want to float, and PGM recovery remains," Singh explained. But the only way that could be achieved was by using the Jameson cells, because if a lot of depressant entered into a normal conventional cell, the PGMs would be depressed. Instead, the PGM particle holds onto the bubble, and a lot more depressant can be applied to diminish all the unwanted material. Recovery benefit is also peeping through as the Jameson cells do their work to uplift performance. SEVEN CONCENTRATORS Overall information provided during the media briefing began with rocks bearing a few grams of sought-after material per ton making their way through concentrators and then advancing into smelters, converters, base metal refining, magnetic concentration, and precious metal refining. Required to do all this is a major suite of assets that process Platreef, upper group ...