Process Safety with Trish & Traci

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The Process Safety with Trish & Traci podcast shares insights from recent process-safety incidents to avoid accidents at chemical processing plants.

  1. HACE 2 D

    Leading Safely in a VUCA World

    When economic pressures mount, safety vigilance can quietly erode — and that's when incidents happen. In this episode, process safety expert Trish Kerin introduces APTBED, a practical decision-making framework for navigating volatile, uncertain, complex and ambiguous times. The acronym covers six critical areas: Authority (know who's in charge), Psychological Safety (create space for honest information), Tacit and Explicit Knowledge (bring all knowledge into the room), Biases (recognize and manage cognitive blind spots), Expectations (manage them or people will fill the void), and Document Decisions (if it's not written down, it never happened). Good decisions and strong safety culture aren't mutually exclusive — even in a crisis.

    28 min

  2. 7 ABR

    When Level Nozzle Placement and Operator Behavior Collide

    When operators inevitably push levels to their limits, a poorly placed vapor inlet nozzle can turn a routine excursion into a tower-wrecking event.

    4 min

  3. 24 MAR

    Could vs. Should: What 'Jurassic Park' Can Teach Us About Process Safety

    In this episode, Stay Safe Columnist Trish Kerin reads her latest article for Chemical Processing. She's a proud GenXer, and she points out that a line from Dr. Ian Malcolm cuts to the heart of a critical distinction in process safety — the difference between what we are allowed to do and what we ought to do. You can read the column here.

    6 min

  4. 10 MAR

    When Nature Attacks: Preparing Chemical Facilities for NATECH Events

    When natural disasters strike industrial facilities, the results can be catastrophic — and most companies aren't ready. In this episode of Process Safety with Trish and Traci, Trish Kerin and Traci Purdum explore NATECH events, where natural hazards collide with industrial risk. Drawing on real incidents including Arkema in Crosby, Texas, BioLab in Lake Charles and the Fukushima disaster, they examine why facilities consistently underestimate natural hazard risk, how to build truly complete ride-out and recovery plans, and why traditional PHAs fall short for NATECH scenarios. Kerin's bottom line: assume the event will happen, and prepare accordingly.

    30 min

  5. 24 FEB

    Human Factors Engineering: Designing Systems Around Our Limitations

    Chernobyl, Bhopal, Three Mile Island, Deepwater Horizon, Texas City — What do they have in common? Human error or human factors were identified as contributing to the incidents. But what are these factors? Understanding how people actually perceive, decide and act is essential to preventing catastrophic industrial accidents and everyday errors. This In Case You Missed It episode brings the written word to life from the column:  Human Factors Engineering: Designing Systems Around Our Limitations

    7 min

  6. 10 FEB

    Revalidating Process Hazard Analysis: Getting Real Value

    In this episode, Trish Kerin and Traci Purdum explore process hazard analysis revalidations and how to make them more effective. Kerin explains the difference between redoing a PHA and revalidating existing assessments, introducing the Delta HAZOP methodology that focuses on creeping change in facilities. She discusses triggers for revalidation, from legislative requirements to significant operational changes, and emphasizes the importance of selecting the right team and methodology. Kerin highlights how AI and machine learning can help gather data and identify trends, while stressing that human expertise remains essential. The key takeaway: approach revalidations with rigor and discipline, not as tick-box exercises, to truly identify hazards and manage risk effectively.

    24 min

  7. 27 ENE

    Calculate Risk to Capture Reward

    Applying risk management principles helps Process Safety Engineer Trish Kerin navigate her first successful year of self-employment. Listen in as Trish brings her January column to life. You can read her column here.

    6 min

  8. 13 ENE

    Challenger Disaster 40 Years Later: The Deadly Cost of Reversing Safety Burden

    Engineers couldn't prove danger, so managers launched anyway. Seven astronauts died when O-rings failed in freezing temperatures. Apply the lessons learned to help avoid future incidents.   Three Key Takeaways: Reverse the burden of proof: Require positive proof that something is safe before proceeding, rather than forcing engineers to prove it's unsafe. Simplify safety communication: Complex data failed to convince decision-makers, but a simple demonstration (O-ring in ice water) made the danger crystal clear. Protect technical authority: Engineers need more than just formal authority to stop unsafe operations — they need genuine psychological safety to exercise that power without career consequences.

    24 min
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Información

The Process Safety with Trish & Traci podcast shares insights from recent process-safety incidents to avoid accidents at chemical processing plants.

Ficha técnica

  • Creado por
    chemicalprocessingsafety
  • Años en activo
    2019 - 2026
  • Episodios
    120
  • Clasificación
    Apto
  • Derechos de autor
    © Copyright 2019 All rights reserved.
  • Sitio web del podcast
    Process Safety with Trish & Traci

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