Arc Junkies

Jason Becker

Arc Junkies is a Welding Podcast that is on a mission to help, educate and inspire the next generation of welders. Each week I talk to a new guest about their journey as a welder. Throughout the episodes, we cover different techniques, processes, variables, technical information and life lessons.

  1. 4d ago

    Weld Wednesdays with AWS | Handheld Laser Welding: Beyond the Hype with Rex Alexandre

    Handheld laser welding is changing the welding industry, but how much of the hype is backed by actual testing, and where does this technology fit into the future of fabrication? In this special edition of Weld Wednesdays with AWS, recorded live at FABTECH 2026 in Las Vegas, I'm joined by Rex Alexandre from the Handheld Laser Institute. Rex is a former SpaceX welding engineer who helped develop laser welding applications for the aerospace industry before launching his own company focused on research, training, and advancing handheld laser technology. We get into the technical side of handheld laser welding, including the process variables that affect penetration, weld quality, and repeatability. Rex explains why laser power isn't the only thing that matters, how beam spot size and wire feed speed influence the process, and why joint fit-up can make or break a successful laser weld. We also discuss some of the biggest concerns surrounding this technology, particularly laser safety, proper eye protection, controlled welding areas, and the importance of understanding what you're buying before investing in equipment. One of the most interesting parts of our conversation is Rex's work with structural applications. His team has successfully performed mechanical testing on 3/8-inch A36 plate welded using handheld laser equipment, opening up some interesting possibilities beyond traditional sheet metal applications. We also cover the current state of welding codes and standards, including AWS and ASME, the challenges of qualifying handheld laser welding procedures, and what the industry needs to do to make this technology more accessible. Whether you're a welder, welding inspector, educator, engineer, or shop owner considering adding laser welding to your operation, this episode offers a practical look at what the technology can and cannot do. Weld Wednesdays with AWS is brought to you by the American Welding Society. Stay safe out there, and until next time… make every weld better than your last.   For more information on how you can get involved with AWS Click Here

  2. Jun 2

    402. From Welding School to $100K: The KWI Kids Proving Everyone Wrong w/ Landon Earlywine & Jackson Settler

    Think fresh-out-of-welding-school means starting at the bottom? Landon Earlywine (19) and Jackson Settler (18) are about to change your mind. Six months after graduating from the Kentucky Welding Institute, these two are working 60-hour weeks doing TIG stainless pipe fab for data center infrastructure up in Logansport, Indiana — earning $38/hr plus $120/day per diem. In less than seven months, they've pulled in $95,000 combined, started Roth IRAs, bought reliable trucks with big down payments, and are on track to blow past $150K in their first year. Jason sits down with both of them to find out how they got here — from a high school ag teacher who flashed some money at them sophomore year, to grinding the third shift at KWI, earning their golden arm certifications, and landing a stainless schedule 10 TIG test in Indianapolis the morning after getting the call. They talk about the real curriculum at KWI beyond the booth — financial management, CCO rigging, CPR, and OSHA 30 — and what actually separates the students who land good jobs from the ones who don't. Plus: a totaled '92 Sonoma, a story about driving from Kentucky to Texas at 82 mph at 6 AM, a job box that survived a crash, and why they're not going anywhere until they hit the $100K wall at school. Topics covered: • TIG stainless pipe fab for data center infrastructure — the new pipeline boom • Working 5x12s and 6x10s fresh out of welding school • $95K in 7 months at 18 and 19 years old • The golden arm at KWI — what it takes and what it means • Financial literacy in trade school: Roth IRAs, principal payments, and smart money moves • CCO rigging, OSHA 30, CPR, and the full KWI curriculum • How a wrecked '92 Sonoma led to the job of a lifetime • Why 7 KWI classmates are all on track to hit $100K in year one • The $100K wall — and what you have to prove to get your hood on it. 🔥 Support the Arc Junkies Podcast Sponsors The Arc Junkies Podcast is made possible by the companies below. If you enjoy the show, please support the brands that support the welding community. Supporting these sponsors helps keep the Arc Junkies Podcast free and independent. 🎙️ Arc Junkies Podcast Website: https://arcjunkies.com Instagram: @ArcJunkiesPodcast YouTube: https://www.youtube.com/@arcjunkiespodcast9253 Email: show@arcjunkies.com LinkedIn (Jason Becker): https://www.linkedin.com/in/jason-becker-45407b72 🧢 Arc Junkies Merch: https://shop.threadmob.com/arcjunkie/shop/home 🏭 Underground Metal Works Hands-on welding education for hobbyists, makers, and professionals Website: https://www.underground-metalworks.com 🤝 Friends of the Show & Sponsors 🧰 BattlBox Premium outdoor, EDC, and survival gear delivered monthly Website: https://alnk.to/90Chh6D Instagram: @BattlBox Promo Code: ARCJUNKIES Offer: Save up to 30% off your first BattlBox 🏛️ American Welding Society — Conferences Stay current on inspection, code updates, and industry leadership AWS Inspection Expo & Conference Event Info: https://www.aws.org/community-and-events/conferences-and-events/welding-automation-expo-and-conference/ Promo Code: ARCJUNKIES Offer: Free gift at the event 🧤 Outlaw Leather LLC Handcrafted welding hoods and leather PPE built to last Website: https://outlawleather.com Instagram: @outlawleatherusa Promo Code: ARCJUNKIES Offer: 15% off all in-stock leather goods ⚡ Everlast Welders High-performance welding machines without the high price tag Website: https://bit.ly/37xJstI Instagram: @everlastwelders YouTube: Everlast Welders Promo Code: ARCJUNKIES Offer: Free Nova Foot Pedal + TIG Torch with qualifying machine purchases 🎧 ISOtunes Certified hearing protection designed for jobsite communication Website: https://shop.isotunes.com/arcjunkies10 Instagram: @isotunesaudio Promo Code: ARCJUNKIES10 Offer: Save $10 on your purchase

  3. May 5

    401. Data Centers, Nuclear, and the Steel Boom Coming for Welders w/ Stephanie Hoffman

    Stephanie Hoffman is back on the show, this time as the new Director of Industry Development and Engagement at Miller Electric. Jason and Stephanie catch up on her time away from the industry, what pulled her back, and the work she is now leading across education, business development, national accounts, customer experience centers, and process training for one of the biggest names in the trade. The conversation covers Miller's Instructor Conference happening this July at the Appleton, Wisconsin headquarters in partnership with Fox Valley Technical College, and why Miller is approaching CTE programs as true partners instead of just placing blue boxes in the corner of the shop. Stephanie also breaks down the data center boom that is about to reshape welding, the shift away from wind energy, the role of small modular nuclear reactors in powering AI, the real difference between renewable and clean energy, what tariffs are doing to American steel, and why the next ten to fifteen years are going to make this industry almost unrecognizable. Stephanie also opens up about being the first female to graduate from her welding program in New Jersey, the realities of a trade still under ten percent female, the mental health toll of being a national spokesperson, and what it took for her to step back, regroup, and come back stronger than ever. 🔥 Support the Arc Junkies Podcast Sponsors The Arc Junkies Podcast is made possible by the companies below. If you enjoy the show, please support the brands that support the welding community. Supporting these sponsors helps keep the Arc Junkies Podcast free and independent. 🎙️ Arc Junkies Podcast Website: https://arcjunkies.com Instagram: @ArcJunkiesPodcast YouTube: https://www.youtube.com/@arcjunkiespodcast9253 Email: show@arcjunkies.com LinkedIn (Jason Becker): https://www.linkedin.com/in/jason-becker-45407b72 🧢 Arc Junkies Merch: https://shop.threadmob.com/arcjunkie/shop/home 🏭 Underground Metal Works Hands-on welding education for hobbyists, makers, and professionals Website: https://www.underground-metalworks.com 🤝 Friends of the Show & Sponsors 🧰 BattlBox Premium outdoor, EDC, and survival gear delivered monthly Website: https://alnk.to/90Chh6D Instagram: @BattlBox Promo Code: ARCJUNKIES Offer: Save up to 30% off your first BattlBox 🏛️ American Welding Society — Conferences Stay current on inspection, code updates, and industry leadership AWS Inspection Expo & Conference Event Info: https://www.aws.org/community-and-events/conferences-and-events/welding-automation-expo-and-conference/ Promo Code: ARCJUNKIES Offer: Free gift at the event 🧤 Outlaw Leather LLC Handcrafted welding hoods and leather PPE built to last Website: https://outlawleather.com Instagram: @outlawleatherusa Promo Code: ARCJUNKIES Offer: 15% off all in-stock leather goods ⚡ Everlast Welders High-performance welding machines without the high price tag Website: https://bit.ly/37xJstI Instagram: @everlastwelders YouTube: Everlast Welders Promo Code: ARCJUNKIES Offer: Free Nova Foot Pedal + TIG Torch with qualifying machine purchases 🎧 ISOtunes Certified hearing protection designed for jobsite communication Website: https://shop.isotunes.com/arcjunkies10 Instagram: @isotunesaudio Promo Code: ARCJUNKIES10 Offer: Save $10 on your purchase

  4. Apr 28

    400. "World's Strongest Welding Table"… Prove It w/ Jason Marburger of Fireball Tool

    Jason Marburger of Fireball Tool returns for our annual conversation — and he's not pulling punches. We dig into the public feud between Fireball, Sigmund, and Quantum Machinery over fixture table claims, why "world's strongest welding table" needs data to back it up, and Jason's push to standardize testing across the industry. He also walks us through the grinding disc performance guide his shop spent months producing, the surprising winners (the $2.50 Steel Savage, the new 3M Cubitron 3), and why pressure — not RPM — is what most welders are getting wrong. Plus a preview of what Fireball is rolling out at FabTech Vegas, including a 1,800-pound blacksmith vise, theft-proof service truck vises, and the new Mystic Square. Show Notes A wide-ranging conversation with Jason Marburger, founder of Fireball Tool, covering fixture table testing, the abrasives industry, tool design philosophy, and what it takes to back up your marketing claims with real data. Topics covered in this episode: The Sigmund / Quantum / Fireball Instagram beef and why "world's strongest welding table" needs proof How Jason tests fixture tables — flex, deflection, three-leg sag — and why every table company should publish numbers 3D printing scale models of fixture tables so customers can flex-test before they buy Why BuildPro set the bar for value and how Fireball's Pro Kit table competes at $500-$600 The made-in-USA vs. overseas manufacturing struggle for tool companies Fireball's new 1,800-pound blacksmith vise — 30-inch throat, $7K-$8K, built to last 100 years Drilling 800 holes in a Fireball vise to handicap it against a Wilton (and why marketing is the hardest part of the job) The Ultimate Grinding Performance Guide — 65 flap discs tested, charted, and ranked Why the cheap Steel Savage discs outperform mid-tier name brands at $2.50 a piece Cubitron 3 first-look: 3M's 50% claim is real The 4-to-8-pound pressure sweet spot every grinder operator should know The myth of slowing the grinder down to save the disc Mill scale removal — Walter strip discs vs. 3M's new offering How to deglaze a flap disc with a propane torch (do this when the boss isn't looking) Gloves around rotating equipment: the case for situational awareness over blanket rules A pitch for a head-to-head welding glove comparison series FabTech Vegas preview: new sawhorses, the Mystic Square, theft-proof service truck vises, and the blacksmith vise on the load cell Find Jason at fireballtool.com and on YouTube, Instagram, TikTok, and Facebook @fireballtool.   🔥 Support the Arc Junkies Podcast Sponsors The Arc Junkies Podcast is made possible by the companies below. If you enjoy the show, please support the brands that support the welding community. Supporting these sponsors helps keep the Arc Junkies Podcast free and independent. 🎙️ Arc Junkies Podcast Website: https://arcjunkies.com Instagram: @ArcJunkiesPodcast YouTube: https://www.youtube.com/@arcjunkiespodcast9253 Email: show@arcjunkies.com LinkedIn (Jason Becker): https://www.linkedin.com/in/jason-becker-45407b72 🧢 Arc Junkies Merch: https://shop.threadmob.com/arcjunkie/shop/home 🏭 Underground Metal Works Hands-on welding education for hobbyists, makers, and professionals Website: https://www.underground-metalworks.com 🤝 Friends of the Show & Sponsors 🧰 BattlBox Premium outdoor, EDC, and survival gear delivered monthly Website: https://alnk.to/90Chh6D Instagram: @BattlBox Promo Code: ARCJUNKIES Offer: Save up to 30% off your first BattlBox 🏛️ American Welding Society — Conferences Stay current on inspection, code updates, and industry leadership AWS Inspection Expo & Conference Event Info: https://www.aws.org/community-and-events/conferences-and-events/welding-automation-expo-and-conference/ Promo Code: ARCJUNKIES Offer: Free gift at the event 🧤 Outlaw Leather LLC Handcrafted welding hoods and leather PPE built to last Website: https://outlawleather.com Instagram: @outlawleatherusa Promo Code: ARCJUNKIES Offer: 15% off all in-stock leather goods ⚡ Everlast Welders High-performance welding machines without the high price tag Website: https://bit.ly/37xJstI Instagram: @everlastwelders YouTube: Everlast Welders Promo Code: ARCJUNKIES Offer: Free Nova Foot Pedal + TIG Torch with qualifying machine purchases 🎧 ISOtunes Certified hearing protection designed for jobsite communication Website: https://shop.isotunes.com/arcjunkies10 Instagram: @isotunesaudio Promo Code: ARCJUNKIES10 Offer: Save $10 on your purchase

4.8
out of 5
287 Ratings

About

Arc Junkies is a Welding Podcast that is on a mission to help, educate and inspire the next generation of welders. Each week I talk to a new guest about their journey as a welder. Throughout the episodes, we cover different techniques, processes, variables, technical information and life lessons.

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