The Manufacturers Network

Lisa Ryan

The Manufacturers’ Network is where manufacturing leaders, plant managers, and industry innovators come to talk straight about what’s working and what’s not, on the shop floor and beyond. Each week, host Lisa Ryan sits down with people who live and breathe this business: operations executives, HR directors, engineers, and founders who are building stronger teams and smarter systems in the face of nonstop change. Listeners gain real-world insights on: • Employee retention and workforce engagement • Automation, AI, and the future of skilled trades • Supply chain and operations leadership • Safety, sustainability, and company culture that lasts If you’re tired of generic “leadership talk” and want practical conversations from people who get it, this podcast is for you. New episodes drop every Monday and are short enough for your commute, sharp enough to shape your week. Subscribe and be part of the conversation that’s connecting manufacturers across industries, one story at a time.

  1. How Manufacturing Leaders Can Build Resilient Supply Chains, Strong Culture, and Smarter Automation with JC Carr

    Jun 22

    How Manufacturing Leaders Can Build Resilient Supply Chains, Strong Culture, and Smarter Automation with JC Carr

    In this episode of the Manufacturers Network Podcast, Lisa Ryan sits down with JC Carr, Territory Account Manager at World Emblem and founder of Whips Miami, to talk about the future of manufacturing leadership, supply chain resilience, automation, and workforce culture. JC shares his unconventional path from launching an exotic car brokerage during COVID to becoming a rising voice in manufacturing with a growing social media following focused on the human side of industry. The conversation explores what manufacturing leaders are getting right and wrong about automation, digital transformation, workforce engagement, and operational growth. JC also shares lessons learned from working inside large-scale supply chain environments, including Amazon, and why community involvement, leadership accountability, and employee connection still matter in highly automated operations. If you’re a manufacturing executive, plant manager, HR leader, or operations professional trying to balance technology with people, this episode offers practical insight grounded in real-world experience. In This Episode:How JC Carr built a business during COVID selling exotic car lease dealsWhat manufacturing can learn from Amazon’s supply chain systemsWhy automation should eliminate frustration, not human valueThe difference between digital transformation and culture transformationHow manufacturing leaders can improve workforce retention and engagementWhy simple tools often outperform expensive technology investmentsWhat manufacturers should consider during mergers, acquisitions, and consolidationThe hidden risks of fragmented supply chainsHow community involvement strengthens leadership and workforce loyaltyWhy younger workers want purpose, connection, and impact from employers About JC CarrJC Carr is a Territory Account Manager at World Emblem, one of North America’s largest emblem and embroidery manufacturers. Having worked across nearly every department in the company, he brings a full-spectrum understanding of manufacturing operations and customer experience. He is also the founder of Whips Miami, an exotic car brokerage launched during college, and has built a social media following of more than 120,000 people by highlighting the human side of manufacturing, leadership, and modern industry. Connect with JC CarrLinkedIn: https://www.linkedin.com/in/jc-carr/ Instagram: https://www.instagram.com/jc.carr/ Company: https://www.worldemblem.com/ Key TakeawayTechnology can improve efficiency. But manufacturing still runs on people. The companies that win long-term will be the ones that use automation to support human judgment, strengthen culture, and create workplaces where employees feel valued and connected.

    22 min
  2. How Great Leaders Create More Leaders with Scott Burgmeyer

    Jun 8

    How Great Leaders Create More Leaders with Scott Burgmeyer

    Leadership development is not about creating people who can follow instructions. It’s about creating people who can think. In this episode of the Manufacturers Network Podcast, Lisa Ryan talks with Scott Burgmeyer about leadership growth, succession planning, emotional intelligence, and why so many organizations struggle to develop future leaders before it’s too late. With more than 30 years of experience in manufacturing, operations, consulting, and organizational development, Scott shares practical lessons from working with companies ranging from small manufacturers to organizations like Google, Procter & Gamble, and Bridgestone. The conversation explores: Why leaders struggle to let go and delegateHow to transfer knowledge before experienced employees retireThe difference between managing people and developing leadersWhy employees need permission to think and make decisionsThe hidden cost of constantly answering every question yourselfHow emotional intelligence impacts operational performanceWhy strategic plans fail after the meeting endsThe danger of confusing activity with resultsSuccession planning mistakes that create tension and chaosHow personal growth directly affects company culture and retention Scott also explains why leadership teams must stop focusing only on technical performance and start investing in the growth of people at every level of the organization. One of the biggest takeaways from this episode: Organizations rarely outperform the growth level of their leaders. Actionable Ideas from This EpisodeAsk more questions instead of immediately giving answersCreate low-risk opportunities for employees to make decisionsFocus on outcomes, not just activityBuild leadership systems that continue beyond one generationEvaluate whether your strategic plan is actually moving key metricsDevelop future leaders before you urgently need themMake professional and personal growth part of your leadership expectationsUse feedback early instead of waiting until problems grow Scott’s “Growth Questions”When trying something new, ask: What worked?What didn’t work?What do I need to do differently? Connect with Scott BurgmeyerWebsite: Become More Group LinkedIn: Scott Burgmeyer on LinkedIn Connect with Lisa RyanWebsite: Lisa Ryan, CSP / Grategy If you enjoyed this episode, share it with a manufacturing leader, operations executive, HR professional, or business owner working to strengthen culture, retention, and leadership development inside their organization.

    36 min
  3. What Happens When Your Business Outgrows Your People with Mike Krupit

    May 25

    What Happens When Your Business Outgrows Your People with Mike Krupit

    Manufacturing companies don’t usually fail because of bad products. They fail because growth exposes leadership gaps nobody wanted to deal with. In this episode of the Manufacturers Network Podcast, Lisa Ryan talks with leadership advisor and Trajectify founder Mike Krupit about what really happens when organizations grow faster than their people, systems, and communication. Mike shares lessons from decades in Silicon Valley startups and explains why retention problems are often clarity problems, leadership problems, and culture problems disguised as “people issues.” The conversation covers: Why companies outgrow key employees and foundersHow poor communication quietly destroys trustThe difference between employees who “get it, want it, and are capable”Why psychological safety matters on the shop floorWhat leaders miss when they blame workers for disengagementHow to manage up when leadership refuses to changeWhy “this is how we’ve always done it” is dangerous in manufacturingThe connection between AI, workforce change, and leadership adaptabilityPractical ways manufacturers can rethink scheduling, culture, and retention One of the biggest takeaways from this episode: You cannot build a future-ready company with leadership habits designed for the past. Mike also shares actionable ideas leaders can use immediately to evaluate whether they truly have the right people in the right seats before growth turns into chaos. Actionable Questions from This EpisodeWhat assumptions are we making that may no longer be true?Are we measuring outputs clearly enough for people to succeed?Do employees feel safe trying new ideas or making mistakes?Are leaders communicating enough, especially across shifts and teams?Is the organization growing faster than the people leading it?What is one thing leadership could change tomorrow? Connect with Mike KrupitLinkedIn: Mike Krupit on LinkedIn Website: Trajectify Connect with Lisa RyanWebsite: Grategy / Lisa Ryan, CSP If you enjoyed this episode, share it with a manufacturing leader, HR professional, or operations executive who’s trying to build a stronger workplace culture while navigating growth and change.

    25 min
  4. What It Really Takes to Scale E-Commerce Without Breaking Your Operations with Ethan Giffin

    May 11

    What It Really Takes to Scale E-Commerce Without Breaking Your Operations with Ethan Giffin

    E-commerce looks easy… right up until it isn’t. More orders. More customers. More growth. And then everything starts to crack. In this episode of The Manufacturers Network Podcast, I sit down with Ethan Giffin to talk about what really happens when e-commerce businesses try to scale. Not the highlight reel. The operational reality behind it. We get into fulfillment pressure, inventory accuracy, customer expectations, and why so many companies focus on growth before they’ve built the foundation to support it. Because here’s the truth…You don’t rise to the level of your marketing. You fall to the level of your operations. What You’ll LearnWhy scaling e-commerce creates operational challenges most teams underestimateThe pressure fulfillment puts on systems, people, and decision-makingWhere inventory accuracy becomes a make-or-break issueHow customer expectations are reshaping operationsWhy growth exposes weaknesses instead of fixing themThe role your team plays when systems fall shortWhat leaders need to get right before pushing for scale The ConversationEthan Giffin brings a practical lens to e-commerce. No hype. Just how things actually work when volume increases. What stood out in this conversation is how quickly things get complicated. At low volume, you can get away with inefficiencies. At scale, those same issues turn into daily problems. Orders increase. Returns increase. Customer expectations tighten. And suddenly, your operation isn’t just fulfilling orders… it’s reacting all day long. Even with automation in place, the reality doesn’t change. When something breaks, it’s your people stepping in to fix it. That’s where a lot of companies get surprised. They invest in systems… but forget to build the operational discipline behind them. Key TakeawaysE-commerce is an operations business Marketing brings the orders in. Operations decides whether customers come back. Speed raises the stakes The faster you promise delivery, the less room you have for error. Inventory accuracy drives everything If your numbers are off, every decision downstream gets harder. Growth magnifies what’s already broken What works at 100 orders a day rarely works at 1,000. People are still the safety net When systems fail, your team is the one holding it together. Moments Worth ReplayingThe realities of fulfillment as order volume increasesWhere inventory issues start and how they impact everything elseThe pressure created by faster delivery expectationsHow small operational gaps turn into major customer problems About Ethan GiffinEthan Giffin works in the e-commerce space, focused on helping businesses navigate the operational side of growth, from fulfillment to inventory management to scaling systems that actually hold up under pressure. He brings a straightforward, practical perspective to challenges that are easy to underestimate and hard to fix once they show up. Final ThoughtSelling online is the easy part. Delivering on that promise… consistently… under pressure… is where most companies struggle. And when things go wrong, they don’t get fixed by software. They get fixed by people. Gratitude is a strategy.

    25 min
  5. What Automation Gets Wrong About People, Culture, and Judgment with Rylan Pyciak

    May 4

    What Automation Gets Wrong About People, Culture, and Judgment with Rylan Pyciak

    Here’s what nobody says out loud. You can automate a facility, install the dashboards, optimize the flow… and still lose the people who make it all work. In this episode of The Manufacturers Network Podcast, I sit down with Rylan Pyciak to talk about what’s really happening inside modern supply chains. Not the polished version. The real one. We get into the tension between automation and human judgment, why most leaders are spending money in the wrong places, and how culture quietly becomes the difference between a system that scales and one that stalls. Because the truth is simple. If your people don’t feel ownership, your systems don’t matter. What You’ll LearnWhy “fully automated” operations still depend heavily on peopleThe difference between scale, speed, and true orchestrationHow to build accountability into your operation without micromanagingWhere most manufacturers waste money on technologyWhy culture is the #1 failure point in M&A activityHow community involvement impacts retention more than most leaders realizeWhat leaders miss when trying to modernize legacy industries The ConversationRylan’s background spans everything from large-scale fulfillment environments to third-party logistics and fragmented legacy industries. That perspective shows up fast. He breaks down what it actually takes to scale operations without losing control. And more importantly, without losing your people. One thing that stood out right away… Even in highly automated environments, you’re still managing thousands of employees across multiple shifts. That creates a different challenge. Not just operations. Consistency, communication, and culture across a 24/7 workforce. And that’s where most leaders underestimate the work. Key TakeawaysAccountability beats intelligence You don’t need a room full of geniuses. You need a team that owns results, learns from mistakes, and adjusts quickly. Start simple before you get fancy Some of the best operational insights still come from a whiteboard on the floor. Not a screen. Not a dashboard. Just people talking about what broke and why. Automation should remove frustration If you want buy-in, start with the work people hate doing. That’s where automation earns trust. Culture is not optional in M&A Too many leaders treat people integration like a detail. It’s not. It’s the difference between success and failure. Top-down vision. Bottom-up execution Leaders define where you’re going. The people closest to the work figure out how to get there. Skip that and everything slows down. Community drives retention When companies invest outside their walls, employees feel it. And they stay longer because of it. Moments Worth ReplayingThe reality behind large-scale automated facilities and workforce demandsWhy expensive tech often replaces simple, effective communication toolsThe mindset shift from “spend money” to “solve the right problem”What actually happens after an acquisition when culture is ignored About Rylan PyciakRylan Pyciak is a supply chain and operations leader focused on building scalable, resilient systems across complex environments. His work spans automation, logistics networks, and integrating fragmented industries into high-performing operations. He brings a practical, no-nonsense approach to solving problems most leaders overcomplicate. Final ThoughtYou can build the smartest system in the world. But if you’ve designed it without your people in mind, it’s fragile. You just don’t see it yet. Gratitude is a strategy. And in a world that’s moving faster every day, it might be the one thing that keeps your people grounded enough to stay.

    28 min
  6. The 401K Fees Every Manufacturer Is Paying But Never Sees with Paul Sippil

    Apr 27

    The 401K Fees Every Manufacturer Is Paying But Never Sees with Paul Sippil

    Lisa Ryan welcomes Paul Sippil, forensic 401K consultant and self-described 401K vigilante. Over 17 years, Paul has analyzed thousands of public retirement plan filings and documented more than 1,300 cases of apparent excessive fees. His central argument is simple and uncomfortable: most American employers, including manufacturers, have never seen the true cost of their 401K plan, and the structure of the industry is specifically designed to keep it that way. From Recovering CPA to 401K Vigilante Paul describes himself as a recovering CPA who knew from his very first day as an auditor that the path wasn't right for him. His career shifted into financial advising focused on estate and succession planning for business owners until a conversation with a colleague revealed that retirement plan tax forms were publicly available online. That discovery changed everything. When Paul began calling business owners to alert them to the fees he was seeing in their own public filings, he expected to be a hero. Instead, he got a response that told him everything he needed to know about the industry: I'm not paying anything and my friend handles that. The disconnect between what employers believed and reality was so profound that Paul realized he could build an entire career consulting in just this one area and he did. The Invisible Fee Problem The reason most employers have no idea what their 401K plan actually costs is simple: there is no invoice. Fees don't arrive as a bill. They flow silently through the structure of the plan itself: embedded in mutual fund management fees, deducted directly from participant accounts, or buried in arrangements between advisors and record keepers that employers never see or negotiate. The major fee categories Paul walks through include: Mutual fund fees: unavoidable, but can be minimized by choosing index or passively managed fundsRecord-keeping and administration fees: charged by providers like Principal, Voya, Fidelity, John Hancock, Paychex, and ADP, often as a percentage of total plan assetsFinancial advisory fees: either embedded as broker commissions within fund costs, or charged as a separate percentage of assets by registered investment advisorsCustodial fees: charged by institutions like Charles Schwab that hold the assets The compounding problem: because fees are typically percentage-based, they grow automatically as the plan grows — with no increase in services provided. The Case That Says It All Paul shares a story that captures everything wrong with this industry in one example. A company with just three employees paid out over $49,000 in broker commissions between 2019 and 2024, to an advisor they didn't even know they had. When the HR director called to find out who the broker was, a quick Google search revealed the broker had been dead since 2014. When Paul raised this publicly, an industry administrator pushed back saying "everybody's gotta get paid." Paul's response: you first have to be living. The story isn't just an anomaly, it's a window into an industry structurally incentivized for advisors to do nothing, stay invisible, and hope clients never think to ask questions. What Manufacturers Are Leaving on the Table The financial stakes for manufacturers are significant, particularly for business owners who often hold the largest account balances within their own plans. Paul walks through several practical opportunities most plan sponsors don't know they have: Negotiate record-keeping fees. Simply asking, no financial sophistication required, can reduce percentage-based fees that providers don't automatically lower as plan assets grow. On a $3 million plan, reducing the fee by 0.1% saves $3,000 every year, permanently.Negotiate or eliminate advisory fees. In many cases, advisors aren't performing active management; they're waiting for participant phone calls. Participants direct their own investments from a list of fund choices. The advisor isn't making buy-sell decisions for anyone.Demand dollar-denominated answers. Fee disclosures required since 2012 exist, but they're often expressed as percentages, buried in documents few people know to look for, and disconnected from any real-time cost experience. Asking "how much have you made off our plan in actual dollars, for each of the last three years?" is a question every plan sponsor should ask every provider.Consider paying fees at the employer level. Employers can choose to pay plan fees directly rather than passing them to participants. The benefit: employer-paid fees are tax-deductible business expenses, and the business owner, who typically holds the largest share of the plan balance, stops paying non-deductible fees out of a tax-advantaged account. The Department of Labor has published research showing that an extra 1% in annual fees costs a 35-year-old participant with a $25,000 balance approximately $64,000 over 30 years; roughly 28% of their ending balance. For participants with larger balances, the damage is proportionally greater. Why the Industry Doesn't Change on Its Own Paul draws a sharp distinction between price transparency - being able to see fees - and price literacy, having enough context to know whether what you're seeing is reasonable. Even when fees are disclosed, there's no easy way to comparison-shop the way you would for a car or a cell phone. Providers don't make their pricing easy to compare. RFP processes often result in manufacturers switching from one expensive provider to another without meaningfully reducing costs. The root cause, as Paul frames it, echoes economist Milton Friedman's four ways to spend money: the people making purchasing decisions about the plan often hold a small fraction of the assets, while the people whose money is actually at stake — participants and business owners — have little or no say. That misalignment is what keeps the market from behaving like a competitive one. Paul is actively working with the Department of Labor to push for guidance — not mandates — that would require providers to send actual invoices reflecting fees in plain dollar terms. His view: if employers received invoices the way they receive bills from attorneys or accountants, the industry would change overnight. Actionable Takeaways for Listeners Find out the name of every provider involved in your plan. Record keeper, administrator, advisor, custodian — list them all. More people may be getting paid than you realize.Ask every provider the same question in plain English: How much money have you made from our plan, in dollars, for each of the last three years?Don't accept a percentage as an answer. Push for actual dollar amounts. Fee disclosure documents exist but are often deliberately opaque.Negotiate. You don't need a financial background to pick up the phone and ask your record keeper to reduce your percentage fee. The worst they can say is no.Ask your advisor how many hours they've spent servicing your account, who they spoke to, and what they discussed. If the answer is vague, the fee is worth questioning.Consider whether you need an advisor at all. In participant-directed plans, advisors often aren't making any investment decisions. If services aren't being provided, fees shouldn't be either.Look into flat-fee providers. Companies like Ascensus and Employee Fiduciary offer low-cost, transparent, flat-fee structures that are often comparable in service quality to far more expensive alternatives.Think about paying plan fees at the employer level. It creates cost sensitivity, generates a tax deduction, and protects the tax-advantaged growth inside participant accounts. Connect with Paul Sippil: paulsippil.com : resources, contact info, and more 📧 psippil@paulsippil.com

    27 min
  7. Stop Hiring the Wrong People: A Manufacturer's Guide to Getting It Right with Friddy Hoegner

    Apr 13

    Stop Hiring the Wrong People: A Manufacturer's Guide to Getting It Right with Friddy Hoegner

    Lisa Ryan welcomes Friddy Hoegner, founder of Scope Recruiting and a former procurement and supply chain leader. Friddy helps manufacturing and supply chain companies build the teams that actually keep operations moving and he does it from a perspective most recruiters simply don't have: he's lived the job himself. From Global Supply Chain to the Recruiting Desk Friddy's career began in Germany with ABB in a global rotational supply chain program, where he eventually became a global commodity manager following ABB's acquisition of Thomas & Betts. He later moved into a supply chain manager role with a furniture manufacturer in North Carolina before co-founding Scope Recruiting in 2017 with his wife, who had already identified a critical gap in the market: recruiting firms that specialized in supply chain were staffed almost entirely by people with HR backgrounds, not supply chain experience. That insight became Scope's founding principle. Rather than teaching supply chain professionals how to recruit, Friddy and his wife hired people with supply chain backgrounds and taught them the recruiting side of the business. The result is a firm that clients and candidates alike describe as refreshingly different, because the recruiters actually understand what the job requires. The Hiring Mistake That's Killing Retention Friddy's most consistent finding across years of working with manufacturers is that retention problems almost always start with the hiring process; specifically, with a failure to define who you're actually looking for before you start looking. The pattern is predictable: a hiring manager submits a generic job description, different stakeholders have entirely different ideas about what the role should accomplish, and the organization moves forward without alignment. The hiring manager wants procurement expertise. The director of operations wants logistics. No one compared notes. The wrong person gets hired. And months later, the company wonders why they have a turnover problem. Friddy's solution is to work with all stakeholders upfront to build an ideal candidate profile; a detailed picture of the skills, experience, and behaviors the role actually requires, along with a clear definition of what success looks like at 6 months and 12 months. From that profile comes a scorecard, submitted with every candidate, that creates a consistent and less biased basis for evaluation. Why ChatGPT Can't Save a Bad Interview Process Candidates today can walk into any interview with a ChatGPT-prepared answer to every standard question. Friddy argues this makes the ideal candidate profile and structured interview process more important than ever, not less. When you know the job deeply, you can ask follow-up questions that no AI can prepare someone for. The first answer is rehearsed. The second and third follow-up questions reveal whether someone actually knows what they're talking about. This is precisely where Scope's supply chain background pays off. Generic recruiters can be fooled by a polished surface. Recruiters who've done the job can dig into the weeds and expose the gap between what someone says and what they actually know how to do. Hiring for an AI-Disrupted Future As automation and AI reshape manufacturing operations, Friddy cautions against hiring for narrow, specific skill sets that may be obsolete in two to three years. The manufacturers best positioned for the future aren't hiring for what they need today; they're hiring for adaptability, mental aptitude, and a demonstrated willingness to embrace change. Friddy points to a striking example from his time at ABB: a football field-sized factory in Germany producing miniature circuit breakers at the same cost as factories in Indonesia and Argentina, because there were almost no people on the floor. A handful of engineers and maintenance staff. That future, he argues, is closer than most manufacturers realize, which means the people you hire now need to be able to pivot as the environment shifts around them. Competing for Talent When You Can't Win on Salary The majority of Scope's clients are mid-market and family-owned manufacturers who will never outspend a Fortune 500 company on compensation or benefits. Friddy's advice: stop trying to compete on salary and start competing on impact. The candidates most valuable to smaller manufacturers are often the ones who've grown frustrated with corporate bureaucracy: the pace, the layers of approval, the distance from real decision-making. Smaller companies can offer something larger ones genuinely cannot: the ability to talk directly to the owner, change something meaningful in a day, and actually see the results of your work. That's a powerful draw for the right candidates, and it costs nothing to offer. Why the Best Candidates Aren't on Job Boards Friddy is direct about the limits of posting and praying. The top 10% of talent in any field are rarely browsing job boards. Many have never applied for a job in their lives; they get recruited from one role to the next. Reaching them requires dedicated outreach to passive candidates: contacting 100, hearing back from 15 to 20, submitting 3 to 4. It's time-intensive, unglamorous work — but it's how you find the people who are genuinely performing in their current roles rather than actively looking to leave. Red Flags That Signal the Wrong Hire Two interview warning signs Friddy's team watches for consistently: The "my way or the highway" attitude. Candidates who are so confident in how they've done things before that they can't adapt to a new environment. You can hear it in interviews: an overconfidence that signals they'll push their previous playbook regardless of context, without the sensitivity required to build buy-in.The inability to get specific. Candidates who speak in broad strokes about what "we" accomplished but struggle to articulate their own role, the steps they took, or the details of how it actually worked. Behavior-based questions that require specifics will surface this every time. Friddy's Mic-Drop Closing Tip When you've done the work of defining your ideal candidate profile and you find someone who checks every box, don't hesitate. Don't manufacture reasons to interview three more candidates. The right people are rare, and the hiring process itself can cost you them. Actionable Takeaways for Listeners Align all stakeholders before you write a job description. Disconnected expectations between hiring managers and leadership are one of the most common and costly hiring mistakes in manufacturing.Build an ideal candidate profile, not just a job posting. Define what success looks like at 6 and 12 months before you evaluate a single resume.Use a scorecard for every candidate. Consistency reduces bias and helps you make better decisions — especially when interviews are spread over days or weeks.Ask behavior-based questions and follow up twice. The first answer is rehearsed. The follow-up questions reveal whether the knowledge is real.Hire for adaptability, not just current skills. In a rapidly automating environment, the ability to pivot matters more than a narrow set of technical expertise.Lead with impact, not salary, when competing against larger companies. Speed of decision-making, access to leadership, and the ability to drive real change are advantages small manufacturers genuinely have.When you find the right person — move. Connect with Friddy Hoegner: scoperecruiting.com: hiring resources, candidate scorecards, and contact info

    28 min
  8. He Built an 8-Figure Business Sending Handwritten Notes with Rick Elmore

    Mar 30

    He Built an 8-Figure Business Sending Handwritten Notes with Rick Elmore

    Lisa Ryan welcomes Rick Elmore, founder and CEO of Simply Noted, a 100% bootstrapped, handwritten mail automation company powered by patented robotics and AI-driven personalization. A former NFL athlete turned 9-patent tech founder, Rick scaled Simply Noted to $10 million-plus in revenue by combining manufacturing, automation, and disciplined sales systems, all without a single dollar of outside investment. From the NFL to the Factory Floor Rick's path to building a robotics company is anything but conventional. Drafted to the Green Bay Packers in 2011, he played for six teams in three years before facing what he describes as an identity crisis at 25. He took the transferable skills of an elite athlete: grit, discipline, competitiveness, and the willingness to embrace a process, and applied them first to corporate sales, where he became a consistent top 1% performer, and then to entrepreneurship. The spark came during his MBA program when a marketing professor closed a three-hour lecture with a simple observation: handwritten notes get opened 99% of the time and the mailbox is empty. Rick tested the idea with a pen plotter, 500 targeted prospects, and sold $300,000 in six weeks on a $50,000 quota. The entrepreneurial seizure, as he calls it, had arrived. Building What Didn't Exist What followed was eight years of over-engineering everything. Because no off-the-shelf solution existed, Rick had to build it from scratch: robots, software, algorithms, and all. Key milestones include: Going through 14 engineering firms over more than a year, using each proposal to sharpen the next, before committing to a single partnerSpending three years building the technology in chunks, funded entirely by customer revenue, with Thursday-night engineering sessions running from 2 PM to 10 PMDeveloping intelligent handwriting algorithms that understand context — an "E" at the start of a word is drawn differently than an "E" in the middle or at the endBuilding 220 custom handwriting robots in a 10,000 square foot facility, holding real pens, replaced twice a day by human attendantsEarning 9 patents along the way — and openly sharing why he now thinks they may not have been worth it Personalization at Scale: What Simply Noted Actually Does Simply Noted has made handwritten mail as automatable and trackable as email. Clients can start simple: a spreadsheet with first name, last name, and address. or go deep with full CRM integration, LLM-powered personalized messaging, QR code tracking, delivery notifications, and trigger-based workflows. Examples include: A lead moving to "closed" in Salesforce automatically triggers a personalized handwritten thank-you noteA complaint in a ticketing system pulls the complaint data, drafts a custom apology via an LLM, and sends a pen-written note to keep bad reviews offlineE-commerce brands sending anniversary notes on the date of a customer's first purchase — completely automatedQR codes on notes that, when scanned, automatically alert a sales rep via text message to follow up in real time Why the Mailbox Is the Last Uncluttered Channel Ads are ignored. Inboxes are buried. Social feeds are sponsored noise. But the physical mailbox is nearly empty, and something that looks genuinely handwritten stops people cold. Rick shares how a single handwritten note from a window contractor led Lisa's family to refer over $100,000 in business. That story, he says, is exactly why relationship-based businesses: real estate, home services, financial services, nonprofits, e-commerce see the strongest results. The Athlete Mindset Applied to Entrepreneurship Rick draws a direct line between fifteen years of athletic training and his ability to build slowly, stay disciplined, and not quit when things got hard. He pushes back against the social media myth of overnight success, pointing out that most "overnight" stories hide decades of accumulated domain expertise. Compounding success over time, he argues, is as fundamental in business as it is in sport. Actionable Takeaways for Listeners Start with a crawl-walk-run approach. Request a sample kit, test a simple send, then integrate; don't try to fully automate on day one.Relationship building works best consistently over time. A one-time campaign won't move the needle. The businesses getting the most value from Simply Noted are using it month after month, year after year.The mailbox is your competitive advantage. If everyone you compete with is fighting for inbox and ad space, stepping into a nearly empty channel is an asymmetric opportunity.Personalization doesn't require complexity. Even a simple mail merge with first names on a templated message outperforms nearly any digital equivalent in open rates and memorability.Patents are lawsuit coupons. Protect your business by being so difficult to copy that competitors exhaust themselves trying — not by relying on legal protection alone. Connect with Rick Elmore: LinkedIn: Rick Elmore simplynoted.com to request a free sample kit directly from the homepage

    31 min
5
out of 5
14 Ratings

About

The Manufacturers’ Network is where manufacturing leaders, plant managers, and industry innovators come to talk straight about what’s working and what’s not, on the shop floor and beyond. Each week, host Lisa Ryan sits down with people who live and breathe this business: operations executives, HR directors, engineers, and founders who are building stronger teams and smarter systems in the face of nonstop change. Listeners gain real-world insights on: • Employee retention and workforce engagement • Automation, AI, and the future of skilled trades • Supply chain and operations leadership • Safety, sustainability, and company culture that lasts If you’re tired of generic “leadership talk” and want practical conversations from people who get it, this podcast is for you. New episodes drop every Monday and are short enough for your commute, sharp enough to shape your week. Subscribe and be part of the conversation that’s connecting manufacturers across industries, one story at a time.