Packaging Etcetera Podcast

Matthew Mulvey

5.0 (4)
BUSINESS
UPDATED SEMIMONTHLY

The Packaging Etcetera Podcast is by and large a forum for discussing events and trends in the packaging industry. While packaging is the focus, Etcetera is a reference to an occasional wild card - maybe something serious and career focused, or something scientific or maybe even something fun and playful.

FEB 23

Speed, Grit, And Pharma Packaging

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1h 8m
FEB 9

From Event Design to Food Packaging Overnight

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52 min
JAN 26

The Only Bar That Makes Your Mug Jealous

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1h 4m
11/17/2025

Season One In Review

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27 min
05/18/2025

Inventing Independence: The Snapslide Story

Send a text What happens when someone refuses to accept "that's how it's always been done" as an answer? Rocky Batzel's story proves that persistence against overwhelming skepticism can transform lives. When Rocky's grandmother complained about struggling to open her prescription bottles, he noticed a problem hiding in plain sight: medication packaging hadn't meaningfully changed since 1974. Traditional child-resistant closures require two hands, significant strength, and dexterity – making them nearly impossible for millions of Americans to use independently. As an ex-medical student with no background in manufacturing or packaging, Rocky seemed unlikely to disrupt this established industry. The solution Rocky developed – Snapslide – replaces twisting motions with an intuitive sliding mechanism that requires just one hand to operate. The cap never detaches, eliminating dropped or misplaced caps while providing an audible "snap" that confirms secure closure. By removing threads entirely, the design reduces plastic usage by 27% while maintaining full child-resistance. Rocky's journey exemplifies the realities of innovation: multiple iterations, consumer testing with different populations, and unexpected setbacks (including a factory fire that destroyed his first $50,000 mold). Rather than giving up, he refined his design to accommodate industry constraints – where pennies matter more than dollars, and change is resisted unless absolutely necessary. At disability expos, users frequently describe Snapslide as "life-changing," restoring independence to people who previously required assistance for the simple act of accessing medication. This human impact earned Snapslide recognition from the Plastics Industry Association with their Sustainability Award – the first for a non-publicly traded company in five years. Subscribe to hear more stories about packaging innovations that solve real human problems and the perseverance required to bring them to market in an industry resistant to change. https://www.snapslide.com/ Support the show

52 min
05/05/2025

Sustainable Futures: EPR in Action

Send a text The packaging industry stands at a critical inflection point as Extended Producer Responsibility (EPR) policies gain momentum across the United States. In this revealing conversation with Rob Kesabowski, Managing Director for Packaging Optimization at NTT Data, we cut through the complexity to understand how these regulations are reshaping the entire packaging landscape. Rob brings over 20 years of packaging expertise to explain how EPR shifts waste management costs from consumers back to manufacturers and brands. While this concept has existed for decades in Europe, it's now taking root in America state by state, beginning with Oregon and soon expanding to Colorado and California. The implications are far-reaching - companies must now track exactly what materials they're using, how much packaging they're selling into each state, and prepare for fees that could significantly impact their bottom line. What makes this conversation particularly valuable is how Rob balances the financial reality with the innovative potential. These policies create economic incentives for more sustainable packaging by making less recyclable materials more expensive. We explore real examples where previously cost-prohibitive sustainable options become competitive when EPR fees are factored in, potentially accelerating the adoption of greener packaging technologies. The discussion dives into the practical challenges companies face - from data infrastructure needs to navigating the complex requirements across different states. As the president of the revitalized IOPP Packaging Consultants Council, Rob also shares insights on how packaging professionals are mobilizing to address these changes collectively. Whether you're a packaging professional, sustainability manager, or simply curious about how these policies might affect the products you buy, this episode provides a clear roadmap through the changing regulatory landscape. Subscribe now to stay ahead of the packaging industry's sustainable transformation and discover how these changes might actually lead to better, more environmentally responsible packaging solutions. To connect with Rob on LinkedIn: https://www.linkedin.com/in/robkaszubowski/ If you want to learn more about NTT Data: https://us.nttdata.com/en/services/consulting-services/supply-chain-consulting/packaging-optimization And if you are in need of a packaging consultant: https://www.iopp.org/i4a/pages/index.cfm?pageid=5106 Support the show

48 min
04/21/2025

Beyond the Band: The Evolution of Sustainable Packaging with the Banding Queen, Pattie Wexler

Send a text From lab technician to "Banding Queen," Patty Wexler's journey as a packaging pioneer breaks barriers and reshapes sustainability in the industry. After joining her father's fledgling packaging supply company in 1978, Patty transformed Wexler Packaging Products into a specialized powerhouse by focusing exclusively on paper banding technology—a decision that would prove visionary as sustainability concerns grew decades later. Wexler's pivotal moment came in 2007 when she trademarked "Go Green with Banding" in response to Walmart's vendor packaging reduction initiative. The business case was compelling: paper bands cost pennies compared to traditional packaging while dramatically improving efficiency. Retailers reported shelves could be stocked up to 80% faster with banded products versus shrink-wrapped alternatives. Additionally, eliminating plastic and sharp cutting tools created safer working environments for retail staff. European sustainability regulations further accelerated adoption of Wexler's solutions, particularly in the UK where strict plastic limitations drove innovation. The company developed fully recyclable paper bands using starch-based adhesives that require no poly coating, allowing companies to maintain strong branding while meeting environmental requirements. The COVID pandemic and e-commerce boom created unexpected opportunities, with major retailers adopting Wexler's systems to efficiently prepare online orders. Today, the company's banding solutions span diverse applications from bundling medical supplies to securing produce without traditional packaging. Throughout her 50+ year career, Patty navigated the challenges of being a woman in a male-dominated field, earning recognition as a packaging pioneer and recent induction into the Packaging Hall of Fame. Her leadership focuses on creating growth opportunities for team members and supporting the next generation through scholarships for women in packaging. Ready to explore how sustainable banding could transform your packaging strategy? Visit the Wexler website to learn how small changes can deliver significant environmental and financial benefits. https://wexlerpackaging.com/ https://www.precisionengsolutions.com/ Support the show

43 min
04/07/2025

From Georgia to Jersey: The Professor Who Made Plastic Structural

Send a text The story of materials science innovation rarely makes headline news, yet it's responsible for transformative changes in how we package products, build infrastructure, and handle waste. Dr. Tom Nosker, a National Academy of Inventors Fellow and materials science pioneer, shares his remarkable journey from Georgia mechanic to ground-breaking Rutgers researcher whose work has generated an estimated million jobs in recycling. Dr. Nosker's career began with a practical observation at a Volkswagen dealership – mechanics suffered debilitating physical issues by their 40s, with none reaching 50 without significant problems. This insight led him to engineering school and eventually to developing revolutionary technologies in plastic recycling and composite materials. His structural plastic lumber innovations have created railway bridges sturdy enough to support military tanks, while his recent work with graphene composites promises to transform packaging with superior barrier properties. What makes Dr. Nosker's work particularly significant is how it combines environmental sustainability with practical application. His plastic recycling technologies don't just reduce waste – they create materials superior to traditional options. The graphene composites he's developing can match aircraft aluminum for strength while providing exceptional gas barrier properties in packaging applications. Though the resulting bottles would be black rather than clear, they represent a potential breakthrough for pharmaceuticals and beverages requiring enhanced protection. Beyond his technical insights, Dr. Nosker provides fascinating context about materials science evolution, including how the U.S. shifted from oil to natural gas for plastics production, and Thomas Gold's controversial "Deep Hot Biosphere" theory about hydrocarbon formation. As he looks toward retirement, his legacy of innovation continues expanding through global licensing agreements generating millions in sales annually. Ready to discover how materials science shapes our packaging world? Listen now to gain insights from one of the field's most influential innovators. https://www.precisionengsolutions.com/ Support the show

44 min

5

out of 5

4 Ratings

The Packaging Etcetera Podcast is by and large a forum for discussing events and trends in the packaging industry. While packaging is the focus, Etcetera is a reference to an occasional wild card - maybe something serious and career focused, or something scientific or maybe even something fun and playful.

Creator

Matthew Mulvey
Years Active

2025 - 2026
Episodes

13
Rating

Clean
Copyright

© 2026 Packaging Etcetera Podcast
Show Website

Packaging Etcetera Podcast