EnergyTech Podcast

Opsite Energy

Energy Innovation meets Industrial Technology: There is finally a podcast that balances technical depth with real-world applicability for field teams, operations groups, and senior leaders who want to see a real return on technology , IiOT, and AI Investments

  1. 6D AGO

    PHMSA Control Room Management Series - Part II : Roles, Authority, Awareness - Ep 059

    Welcome to Episode 2 of the Energy Tech Podcast’s Control Room Management (CRM) mini-series. In this episode, Mike Flores and Daniel Nieto (VP Regulatory, OpSite Energy) focus on one core objective: Eliminate confusion in the control room. PHMSA expects roles, authority, and responsibilities to be explicit—especially during abnormal operating conditions (AOCCs) and emergencies. This episode breaks down how strong written procedures and training create controller confidence, faster response, and safer pipeline operations. In this episode, you’ll learn: - Why PHMSA cares about roles + authority clarity (and where confusion shows up) - How written procedures must cover normal, abnormal, and emergency operations - What “controller authority” really means (span of control, shutdown limits, escalation paths) - Why operators get cited when they fail to explicitly grant independent shutdown authority - The controller’s physical domain of responsibility: maps, drawings, system knowledge, and asset coverage - Maintaining continuous pressure limit awareness: MAOP vs MOP, setpoints, and visibility - What auditors verify: access to procedures, MAOP/MOP, regulated segments, alarm/setpoint awareness - Handling the unexpected: SCADA/communications failures, unplanned events, and control room evacuation - How management of change and asset changes impact controller awareness and oversight ✅ Episode 3 preview: shift change and handover—operational continuity, communication breakdowns, and transfer best practices. Presented by Opsite Energy: www.opsiteenergy.com 00:00 – Episode 2 intro: roles, authority, and awareness 00:24 – Why this series matters (regulated + unregulated control rooms) 01:38 – What to expect: structure, responsibility, and “zero confusion” 02:26 – Normal vs abnormal vs emergency operations (what must be defined) 03:18 – Core mandate: written procedures + authority clarity 04:20 – Setting controllers up for success (span of control + decision authority) 05:06 – Qualification: OQ, covered tasks, and console-specific competency 06:52 – Recognizing abnormal events + required response steps + timing 08:34 – The “physical domain” of responsibility (geo/operational span) 09:10 – What auditors ask: domain awareness + documentation + access 09:44 – Defining the domain: assets, maps, drawings, system knowledge 10:52 – Managing change: acquisitions, asset adds/removals, training updates 12:13 – Abnormal & emergency actions: procedures + escalation + shutdown authority 14:18 – Third-party risk: procedures vs CRM plan contradictions 15:00 – Why companies get cited: missing “independent shutdown authority” 15:49 – Common scenarios: comm loss, delivery points, leak detection alarms 17:31 – Pressure limit responsibility: MAOP/MOP awareness + setpoints 18:40 – Maintaining awareness during comm loss (field checks + internal comms) 20:10 – What auditors verify: access to procedures, MAOP/MOP, setpoints 21:22 – Handling the unexpected: SCADA failure, comm outage, evacuation 23:23 – What auditors want: evidence you’re not “figuring it out live” 24:49 – Recap: empower controllers, validate pressure awareness, plan for worst 26:00 – Daniel’s summary: procedures, domain, pressure limits, unexpected events 27:28 – Episode 3 preview: shift change & handover 28:18 – Close: like/subscribe/comments + end Music: Uygar Duzgun / “Fast Life” courtesy of www.epidemicsound.com

    29 min
  2. FEB 9

    Stop Bolting on Security: Neeve’s SASE Platform for OT - Edge Security, Encryption, Updates - Ep 058

    Cybersecurity isn’t just growing—spend and complexity are rising fast, and OT teams are being asked to do more with the same (or fewer) resources. In this episode of the Energy Tech Podcast (presented by OpSite Energy), Jeff and Mike Flores continue the Neeve series with Bill Bane and Jerry Reeves, focusing on what OT security needs going into 2026. We break down why SASE (Secure Access Service Edge) and Zero Trust are shifting from enterprise IT into OT operations—and why the old model of cobbling together tools around the Purdue model is getting replaced by foundational security. You’ll hear practical discussion on: - Continuous updates as a core requirement of SASE - Edge security catching up to edge compute - Encrypted operating systems, secure boot, TPM concepts - Certificate-based trust (X.509) and encrypted sessions - SSO + MFA + least privilege as identity-first controls - Cloud agility + multi-cloud connectivity without forcing data through a vendor cloud - Where real cost reduction shows up: fewer agents/tools, lower labor, less sprawl, and better bandwidth efficiency - Why AI-ready data starts with secure, unified access and clean architecture This is episode 2 of a series: drop your toughest OT security questions in the comments and we’ll hit them in the next installment. Guests: Bill Bane & Jerry Reeves (Neeve) Hosts: Jeff + Mike Flores (Energy Tech Podcast / OpSite Energy) 0:00 Intro — Future of industrial automation operations (Neeve series) 0:35 Live from OpSite Energy Control Center (Canonsburg, PA) 1:02 Why cybersecurity spend is rising + 2026 drivers (AI, cloud-native, identity) 2:06 Why OT cybersecurity matters going into 2026 2:20 SASE recap: enterprise IT security brought into OT 3:16 Security becomes foundational (no “bolt-on” protections) 3:29 SASE requires continuous updates + continuous scrutiny 4:14 The 4 pillars: security, edge compute, encrypted data, cost reduction 5:12 Series recap + why this episode leans into cyber 5:50 Edge-to-cloud OT ecosystem overview 6:01 “Walled-off” operational plane + invisible from the internet 6:21 Unified platform = efficiency + security 7:13 Flip the ratio: less time worrying about cyber, more time on ops 7:39 “Walk-around” qualifications + why validation matters 8:05 Fighter pilot analogy + “walk-around” checklist 8:26 Battle-tested + certifications/compliance claims 9:15 Foundational = reduced human error 9:35 Hardened OS + edge security catching up to edge compute 11:16 Industrial edge node + outbound 443 + encrypted OS + TPM + secure boot 12:23 Why edge nodes are now critical infrastructure 13:14 “Secure tunnel” isn’t VPN—session security + encrypted traffic 13:45 AES-256 + certificate-based trust (X.509) 14:28 Bidirectional management for orchestration + updates 15:50 Remote access still matters, but security is primary 16:15 Zero Trust + SSO + MFA; eliminating VPN agent sprawl 17:13 Data lineage approach (edge → access → cloud) 17:40 Optional managed hosting (e.g., SCADA), data goes where you want 18:05 Cloud agility + multi-cloud + OT mesh vs hub-and-spoke 19:13 Data doesn’t have to go through the vendor cloud 19:38 “Pay-cloud” example (fleet compression) + data ownership 21:33 Cost reduction discussion starts 22:14 Where savings show up: VPN agents, insurance, labor, fewer tools 23:57 Cutting cloud data engineering costs (contextualize earlier) 25:17 Edge compute reduces bandwidth + ongoing upkeep 26:16 Data + power efficiency benefits 27:52 Vendor sprawl + field hardware sprawl (Palo Alto example) 30:11 Real-world savings example (7-figure annual reduction claim) 31:22 “Top 3 things” for OT leaders bridging IT/OT 32:43 Continuous updates explained (dynamic vs static) 34:49 Security through simplicity + orchestration via familiar UI 38:41 AI-ready data + Neeve.ai + agent discussion 44:48 Wrap-up + like/subscribe + next episode Music: Uygar Duzgun / “Fast Life” / courtesy of www.epidemicsound.com

    45 min
  3. FEB 2

    PHMSA Control Room Management Series - Part I : Scope and Applicability - Ep 057

    Welcome to Part I of the Energy Tech Podcast Control Room Management (CRM) mini-series. In this kickoff episode, Mike Flores and Daniel Nieto (Regulatory Compliance VP at OpSite Energy) break down the scope and applicability of PHMSA Control Room Management—so you can answer the most important first question: - Does CRM apply to your operation? - This episode lays the foundation for your entire CRM program, including: - What PHMSA considers a “control room” (it’s not always a dedicated room) - The definition of a “controller” and why qualification/OQ matters - The “litmus test”: remote monitoring + control of pipeline facilities - The difference between gas vs hazardous liquid applicability (and why liquids have no exceptions) - How limited scope works for certain gas operations and what you still must comply with - Why compliance is room-level, not console-level (one fully regulated desk can pull the whole room into full scope) - Why documentation is everything (audits, turnover, acquisitions, asset changes) If you’re in pipeline operations, SCADA/OT, control room leadership, regulatory compliance, or building a new control room—this episode helps you avoid the most common early mistake: getting applicability wrong. 00:00 – Welcome to the Energy Tech Podcast 00:16 – Introducing the Control Room Management Mini-Series 00:38 – Meet the Hosts: Mike Flores & Daniel Netto 01:13 – Setting the Stage: Why CRM Scope & Applicability Matters 02:06 – Why CRM Often Gets Missed Until an Audit 02:43 – Regulatory Foundation: What Triggers CRM Applicability 03:21 – Gas vs Hazardous Liquid: Key Regulatory Differences 04:27 – What Actually Defines a Control Room? 05:18 – What Is a Controller? Roles, Authority, and Responsibility 06:02 – PHMSA Regulations: 49 CFR 192 vs 195 Explained 07:09 – The CRM “Litmus Test” for Applicability 08:39 – Documenting Applicability Decisions for Audits 09:32 – Why CRM Scope Must Be Written and Communicated 10:36 – Controller Qualification & Training Requirements 11:58 – Authority Beyond SCADA: Field Direction Counts 13:32 – When Does the CRM Rule Officially Apply? 14:47 – Regulated vs Non-Regulated Assets Explained 16:18 – When CRM Does *Not* Apply 17:36 – Formalizing Applicability & Written Justification 18:02 – Using API RP 1168 as a CRM Framework 19:02 – Limited Scope CRM: What Still Applies 20:40 – Fatigue Mitigation, Compliance & Deviations 22:03 – Real-World Example: Limited Scope CRM Audit 23:27 – Why Applicability Must Be Front-and-Center in the CRM Plan 25:06 – The Room-Level Rule Explained 26:58 – Multiple Consoles, One Control Room 28:19 – Hazardous Liquid: No CRM Exceptions 29:16 – Key Action Items for Operators & Managers 31:17 – Episode Takeaways & What’s Next in the Series 32:44 – Preview: Roles, Authority & Awareness (Episode 2) 33:01 – Like, Subscribe & Final Wrap-Up Music: Uygar Duzgun / “Fast Life” / courtesy of www.epidemicsound.com

    33 min
  4. JAN 27

    The Death of the VPN in OT? Neeve’s Zero Trust SASE Platform Explained - Ep 056

    Industrial OT is evolving fast: more sensors, more data, more edge compute, and far more pressure to do remote work securely. In this episode of the Energy Tech Podcast, Mike Flores sits down in the OpSite Energy Control Center (Canonsburg, PA) with Bill Bane and Jerry Reeves from Neeve to unpack why the traditional VPN-based remote access model is breaking and what replaces it. We dive into how SASE (Secure Access Service Edge) and Zero Trust are moving from enterprise IT into OT operations without adding complexity for OT teams. Bill and Jerry explain how Neeve delivers a unified encrypted edge-to-cloud data plane, browser-based single sign-on, industrial-grade edge hardware, and an app marketplace / container platform that allows OT teams to deploy tools like Ignition Edge, Autosol, Naomi, and Node-RED with minimal friction. The conversation also covers real-world OT challenges: legacy equipment, protocol gaps, edge reliability, “shadow IT,” and why multi-cloud architectures (AWS, Azure, GCP, plus on-prem) are becoming the default—not the exception. If you’re building modern OT architectures around secure remote access, edge compute, UNS/MQTT, and data-driven operations, this is a must-watch episode. Guests: Bill Bane & Jerry Reeves (Neeve) Host: Mike Flores (Energy Tech Podcast / OpSite Energy) 👍 Like, subscribe, and drop questions—this is a series, and we’re just getting started. 0:00 Intro — Live from the OpSite Energy Control Center 0:30 Meet Neeve: Bill Bane & Jerry Reeves 1:10 Why Neeve, why now 3:10 OT’s shift toward edge compute and data value 4:40 What Neeve really is (and what it isn’t) 6:20 IT/OT convergence: uptime, security, and data 10:10 SASE explained for industrial OT 12:40 Is this the end of VPNs in OT? 14:20 Zero Trust without OT complexity 16:45 Browser-based access + device-level security 19:10 CIO / CISO buy-in and enterprise alignment 20:45 UNS, MQTT, and edge data architectures 22:00 Neeve’s industrial edge hardware + encrypted OS 23:05 One-click apps: Ignition Edge, Autosol, Nomi, Node-RED 25:40 Simple deployment: outbound 443 only 27:10 Small operators vs enterprise scale 29:10 Supporting legacy OT without rip-and-replace 31:15 Container orchestration inside Neeve 33:40 App marketplace and future expansion 37:30 Multi-cloud OT and secure mesh networking 39:20 The “why” behind Neeve 41:20 Wrap-up and what’s next Music: Uygar Duzgun / “Fast Life” / courtesy of www.epidemicsound.com

    42 min
  5. JAN 20

    2026 Industrial Tech Predictions: AI Agents, SMRs, Liquid Cooling, Edge AI & OT Cyber - Ep 055

    Welcome back to the Energy Tech Podcast — Jeff and Mike are in the OpSite Energy Control Room for a 2025 year-end review and a 2026 industrial technology outlook. We break down what changed in 2025 (and what actually mattered): the shift from “chatting with data” to acting on data, the rising reality of power + compute constraints, and why most AI projects stall when data governance, lineage, and trust aren’t engineered first. - Then we lay out our 2026 outlook across oil & gas, renewables, manufacturing, and data centers, including: - The move from chatbots → industrial agents (within guardrails) that can trigger work orders, manage routine workflows, and integrate third-party data - Why 2026 becomes the year we stop “trying AI” and start engineering trust (lineage, governance, semantics) - The rise of UNS (Unified Namespace) and DataOps layers as requirements (not buzzwords) - The growing collision of data center demand with grid constraints, off-grid projects, and energy delivery realities - Why liquid cooling becomes mandatory for high-density AI compute — and why “power compute efficiency” matters - Edge computing and small models: keeping critical operations resilient when cloud links drop - A prediction: cybersecurity becomes even more board-level and operationally central in 2026 We also share what OpSite is building in 2026 — including a data center/colo sandbox, new edge product coverage, and a Control Room Management mini-series to break down compliance into usable, practical pieces. Drop your 2026 predictions in the comments — and don’t forget to like & subscribe. 00:00 Intro — 2025 year-end review + 2026 outlook 01:10 Theme: from “chatting with data” to acting on it 02:35 2025 macro trends: grid congestion + power constraints 03:40 Data centers: PA as a “dark horse,” off-grid momentum 06:35 Data as commodity: edge centers, semantics, orchestration 08:10 2025 trend: cybersecurity becomes program-level 10:05 “Structural reality”: power + compute constraints 11:10 AI reality check: trust, governance, data models 13:20 2025 pillars: UNS, DataOps, augmentation 17:20 Energy Tech Podcast 2025 recap (50 episodes, ICC) 19:55 Favorite guests + why they stood out 25:15 OpSite 2025 recap: control room build + growth 30:20 2026 outlook framework: augmentation → automation 35:10 Trend #1: chatbots → industrial agents (guardrails) 38:10 Trend #2: SMRs + nuclear/data center convergence 39:30 Trend #3: liquid cooling + power compute efficiency 42:15 Trend #4: edge computing + cost control 43:55 Trend #5: “decision engineer” roles emerge 47:05 2026 thesis: stop playing with tech, start engineering trust 48:00 OpSite 2026: data center/colo sandbox + new products 56:10 Control Room Management mini-series announcement 58:45 Quick oil price guess + 2026 cyber prediction 1:00:35 Wrap-up + call to action Music: Uygar Duzgun / “Fast Life” / courtesy of www.epidemicsound.com

    1h 1m
  6. JAN 13

    Ignition 8.3, DevOps & SCADA at Scale in Renewables w/ Matt Steel Primoris - Ep 054

    In this episode of the Energy Tech Podcast, we’re live from ICC 2025 in Sacramento with Matt Steel, Senior SCADA Engineer at Primoris Renewable Energy. Matt shares a practitioner’s view of how Ignition is becoming the de-facto SCADA platform for utility-scale solar and battery storage projects—and what Ignition 8.3 unlocks for scalability, DevOps, and long-term fleet operations. We dive into: - How EPCs and asset owners manage SCADA across dozens of renewable plants - Why nearly every utility-scale solar and storage project uses Ignition - What Ignition 8.3 changes for historians, flat-file configuration, and CI/CD - The challenge of integrating plant-level SCADA with fleet-wide O&M platforms - Using Ignition as middleware and IoT infrastructure, not just HMI - Standard data models, UDTs, and self-deploying Ignition projects - Where AI actually delivers value today in SCADA and controls engineering - Why community, not hype, is the real force behind Ignition’s growth If you’re working in renewable energy, EPC engineering, SCADA architecture, or industrial DevOps, this episode is packed with real-world insight from the front lines. 🎧 Recorded live at Inductive Automation ICC 2025 00:00 Intro – Energy Tech Podcast live at ICC 2025 01:05 Matt Steel’s role at Primoris Renewable Energy 02:20 How EPCs approach SCADA in utility-scale solar & storage 03:40 ICC 2025 “Level Up” theme & conference growth 04:55 Ignition 8.3 release and why it matters 06:30 Why nearly every renewable project uses Ignition 08:00 Integrating plant SCADA with fleet-wide O&M platforms 09:40 The need for standard data models in renewables 11:30 Ignition as middleware, not just SCADA 13:20 UDTs, self-deploying projects, and scaling engineering teams 15:10 DevOps, CI/CD, and flat-file configuration in Ignition 8.3 17:00 Community, Prove-It, and real-world creativity at ICC 18:20 AI hype vs. real value in industrial automation 20:10 Where AI actually helps SCADA engineers today 21:00 Closing thoughts from ICC 2025 Music: Uygar Duzgun / “Fast Life” / courtesy of www.epidemicsound.com

    21 min
  7. JAN 5

    Why Integration Beats Hype: Avadine on Ignition, Edge Computing & AI Reality - Ep 053

    Live from Ignition Community Conference (ICC) 2025, Mike Flores sits down with Al Caceres, Business Development Manager at Avadine, to unpack what real-world digital transformation actually looks like across oil & gas, water, wastewater, agriculture, and manufacturing. In this conversation, Al explains why Avadine operates as a true “dot connector”—bridging SCADA, custom software, databases, APIs, and edge hardware using platforms like Ignition 8.3. The discussion covers why many customers are consolidating tools into Ignition, how edge-native architectures are reshaping automation, and why culture—not technology—is still the biggest barrier to progress. The episode also dives into: - The generational and cultural gaps slowing automation adoption - Why AI excites executives but rarely starts with operations - Where machine learning actually fits today in industrial environments - Avadine’s new Ignition-based Pump-Off Controller (IPO) and early AI integration - What “future-ready” really means for SCADA and operations teams If you’re an automation engineer, OT leader, integrator, or operations executive navigating budgets, modernization, and AI expectations—this episode delivers grounded insight without the hype. 0:00 – Welcome to the Energy Tech Podcast (Live from ICC 2025) 00:42 – Who is Avdine? Role, Markets, and Integration Focus 01:46 – First-Time ICC Takeaways & Learning the SCADA Ecosystem 03:18 – Why Avdine Is a “Dot Connector” (Not Just a Panel Shop) 05:01 – Custom Software, APIs, Databases & Real Integration Work 05:33 – Where Ignition 8.3 Fits in Modern Architectures 06:18 – Cutting Third-Party Apps by Consolidating into Ignition 06:38 – The Real Barrier to Digital Transformation: Culture 08:04 – Generational Gaps in Operations & Technology Adoption 09:27 – Edge Computing, Mobility & Digital Expectations 10:20 – Avdine’s Technology Stack: Opto22, Canary, Tosibox & More 10:52 – What “Future-Ready” Means for Integrators 11:32 – AI & Machine Learning: Business Excitement vs Ops Reality 13:08 – Ignition IPO: AI-Enabled Pump-Off Controller Explained 14:31 – Why Integration Matters More Than AI Hype 15:50 – What Avdine Is Really Great At 16:27 – Closing Thoughts from ICC 2025 Music: Uygar Duzgun / “Fast Life” / courtesy of www.epidemicsound.com

    17 min
  8. 12/22/2025

    PLCnext at the Edge: Open Automation, MQTT, and Energy Data with Phoenix Contact - Ep 052

    Live from Ignition Community Conference (ICC) 2025 in Sacramento, we sit down with Dave Eifert of Phoenix Contact to break down how PLCnext is reshaping edge computing, open automation, and energy data integration. Phoenix Contact has long been known as a staple inside the control cabinet — but today, they’re moving decisively beyond the panel. In this episode, we explore how PLCnext acts as a true edge gateway, enabling no-code, low-code, and full PLC programming approaches while leveraging open protocols like MQTT, Sparkplug, OPC UA, and Node-RED. We cover real-world use cases across energy management, data centers, manufacturing, oil & gas, and off-grid power systems, including how teams can modernize brownfield systems without touching critical control logic. If you’re exploring edge-driven architectures, open ecosystems, or proof-of-concepts for energy and data infrastructure, this conversation is packed with practical insight. 🏭 Phoenix Contact Website: https://www.phoenixcontact.com PLCnext Platform: https://www.phoenixcontact.com/en-us/products/automation/plcnext-technology ⚙️ Ignition Community Conference (ICC) Ignition Community Conference: https://inductiveautomation.com/icc Ignition Platform: https://inductiveautomation.com/ignition 🎙️ Energy Tech Podcast / Opsite Energy Opsite Energy: https://www.opsiteenergy.com 0:00 – Welcome to the Energy Tech Podcast (Live from ICC 2025) 0:44 – Dave Eert’s role at Phoenix Contact 1:30 – Phoenix Contact’s evolution beyond the control cabinet 2:48 – From components to solutions and edge applications 3:20 – What PLCnext really is and why it matters at the edge 4:07 – No-code, low-code, and full PLC programming explained 4:51 – Open protocols: MQTT, Sparkplug, OPC UA & Ignition 5:30 – Using PLCnext as an edge gateway in brownfield systems 6:12 – PLCnext Store and pre-built edge applications 7:00 – Node-RED support and protocol conversion use cases 8:05 – Integrating legacy PLCs without disrupting operations 8:44 – Energy management, sub-metering & IO strategy 9:47 – Data centers, off-grid energy & convergence challenges 10:35 – What a Phoenix Contact proof-of-concept looks like 11:22 – Field Application Engineers & solution development 12:20 – Phoenix Contact’s edge-first future 12:50 – AI, MCP, and open ecosystems in automation 14:05 – Why community and openness matter going forward 15:00 – Closing thoughts & where to find Phoenix Contact at ICC Music: Uygar Duzgun / “Fast Life” / courtesy of www.epidemicsound.com

    16 min

Ratings & Reviews

4.5
out of 5
2 Ratings

About

Energy Innovation meets Industrial Technology: There is finally a podcast that balances technical depth with real-world applicability for field teams, operations groups, and senior leaders who want to see a real return on technology , IiOT, and AI Investments