Safety Knights Podcast

Safety Knights LLC

Welcome to The Safety Knights Podcast, where EHS meets real life and safety is about people first, paperwork second.Each episode, host Zach Johnston sits down with safety managers, risk leaders, consultants, and industry veterans to unpack what is really happening on jobsites, in plants, and inside boardrooms when the topic is safety, culture, and risk. You will hear honest conversations about careers that did not follow a straight line, what it feels like to be the safety person in high pressure environments, and how to build trust with the field instead of being seen as the person who only says no.Guests share practical ideas on training that actually sticks, measuring more than EMR and TRIR, using tools like microlearning, QR codes, AI, and telematics without losing the human element, and protecting mental health in a profession that is often overlooked until something goes wrong. If you are a safety professional, operations leader, or anyone responsible for sending people home safely, this is your roundtable for the protectors of the industry and your new home for real world EHS insight. Brought to you by the community at https://safetyknights.com, the online hub for safety and health professionals who want practical tools, honest conversations, and a stronger safety culture.

Episodes

  1. 12/18/2025

    Benjamin Gratto: From Marines to Safety, Leading with People First

    Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. In this episode, we sit down with Benjamin Gratto for a straight-up conversation about safety, leadership, culture, and what actually makes a program work when the pace is high and the pressure is real. From serving in the Marines…to stepping into the world of EHS…to realizing that safety isn’t just about rules — it’s about people—Benjamin’s story is a reminder that no one chooses safety… safety chooses you. 🔥 What we cover in this episode: • How Benjamin transitioned from the Marines into safety • Why relationships and soft skills matter as much as technical knowledge • How empathy and communication can make or break a safety program • How to build trust with operations and move past “safety cop” stereotypes • Balancing compliance with compassion without losing credibility • Why the human element is the difference-maker in every incident, near miss, and decision • How to turn hard moments into lessons that strengthen culture • Practical advice for safety pros who are trying to influence without authority 🔥 Most powerful message in this episode: “Safety starts with understanding people, not just processes.” Every week, we sit down with safety leaders to explore the mindset, battle scars, and breakthroughs shaping the EHS profession. 🛡️ Join the community: https://www.safetyknights.com/join-us 🎧 Listen on Spotify & Apple Podcasts 🔔 Subscribe for more conversations from the frontlines of safety ⚙️ About the Safety Knights Podcast Every week, we sit down with safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession.

    37 min
  2. Ryan Castello: The Anthropologist In PPE Rethinking Safety, Culture, And People

    11/30/2025

    Ryan Castello: The Anthropologist In PPE Rethinking Safety, Culture, And People

    On this episode of The Safety Knights Podcast, host Zach Johnston sits down with Ryan Castello, SMS, MSP, Director of Safety & Risk at CILA — and an anthropologist-turned-safety-leader who sees the job very differently than most. Ryan didn’t come up through a traditional safety path. His academic background is in anthropology, studying black and gray market economics and subcultures. After 9/11 derailed his academic plans, a “temporary” internship in safety turned into a 20+ year career spanning manufacturing, American Express, grocery/warehousing, heavy industry, and now home services. In this conversation, Zach and Ryan dig into: How an anthropology nerd fell into safety and never leftThe moment a New York City transit strike & crisis management made safety feel realWhy “most people don’t experience safety the way safety people do”The human side of fear: evacuations, injuries, ladders, and why empathy matters more than checklistsWhy Ryan intentionally didn’t change anything for the first months at a new plantTurning training from 1-hour lockout/tagout lectures into 2–5 minute, task-based mobile videosUsing QR codes and phones as safety tools instead of banning themHow learning teams and casual conversations uncover the hazards your metrics missBehavior-based safety without the blame: forcing supervisors to give 80% positive feedbackWhat’s broken about how we talk about “safety culture” — and why Ryan says it basically doesn’t existNight shift, donuts, and why micro-cultures matter more than slogansWhy you shouldn’t stay in a bad safety job just to “tough it out”Switching industries (print → finance → grocery → manufacturing → home services) and why safety skills travelHow to speak leadership’s language: TRIR vs. downtime, revenue, and cost per $100kTech he trusts (microlearning, translation, QR tools) vs. where he’s skeptical of AI & surveillanceIf you’re a safety pro trying to build trust, simplify training, or get better support from operations and leadership, this one is packed with practical, human-centered insight. 🛡️ Join the Safety Knights community: https://SafetyKnights.com/join-us🔔 Subscribe for weekly conversations with the protectors of the industry.🤝 Connect with Ryan Castello on LinkedIn to keep the conversation going. #SafetyKnights #SafetyPodcast #EHS #SafetyLeadership #Anthropology #WorkplaceSafety #SafetyCulture #RiskManagement #LearningTeams #Microlearning

    52 min
  3. Abby Ferri: Getting Safety Right, The Mentor We All Wish We Had

    11/30/2025

    Abby Ferri: Getting Safety Right, The Mentor We All Wish We Had

    On this episode of The Safety Knights Podcast, host Zach Johnston sits down with one of the most recognizable voices in modern EHS: Abby Ferri — safety leader, author, speaker, and driving force at the National Safety Council. Abby shares how she accidentally stumbled into safety from a construction office in the early 2000s, took a one-year master’s program in Environmental Health & Safety, and never looked back.From Southern California job sites with boxy vests and steel-toe Timberlands to shaping national conversations on safety, culture, and risk, her journey is full of hard-won lessons and very human moments. They dig into: How Abby found her way into construction safety when “no one wanted construction”What it was really like being a young woman in safety on male-dominated job sitesHow curiosity, walking the site, and asking workers what they need built trustWhy better PPE became her gateway to influence and culture changeThe problem with “fire someone so they know you’re serious” adviceBurnout, boundaries, and learning you don’t have to tolerate bad environmentsWhy EMR/TRIR are overrated — and how claims, insurance & risk control actually drive the business caseCIFs, roadway exposures, and what’s truly broken in how we think about “safety performance”The “silver tsunami” of retiring safety pros and why mentoring early-career people is urgentHer take on AI, telematics, computer vision & why tech can never replace the human elementAbby also shares the belief that guides her work: “People over everything.” If you’ve ever felt stuck between frontline realities and executive expectations, or you’re wondering what the next 5–10 years of safety might look like, this episode will hit home. 🛡️ Join the Safety Knights community: https://SafetyKnights.com/join-us🔗 Connect with Abby Ferri on LinkedIn🎧 Subscribe for more conversations with the protectors of the industry. #SafetyKnights #SafetyPodcast #AbbyFerry #EHS #SafetyLeadership #ConstructionSafety #WorkplaceSafety #SafetyCulture #NSC #RiskManagement

    52 min
  4. Brandon Baronner, CSP: From Afghanistan To EHS Leadership

    11/15/2025

    Brandon Baronner, CSP: From Afghanistan To EHS Leadership

    Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. In this episode, we sit down with Brandon Baronner, CSP, for one of the most real and insightful conversations we’ve ever had about safety, leadership, culture, and the future of the profession. From military service in Afghanistan…to landing a safety job in a bar during a Penguins vs. Capitals game…to leading high-risk programs and shaping culture across major organizations—Brandon’s story is the perfect example of how no one chooses safety… safety chooses you. 🔥 What we cover in this episode: How Brandon got pulled into safety (the real story)Why traditional education and third-party certifications both matterHow to build trust with the field & overcome “safety cop” stereotypesThe moment he realized safety wasn’t just a job — it was a callingWhy EMR & TRIR are overrated (and what leaders should measure instead)How great leaders pre-plan safety into the workThe true role of mental health in preventing incidentsWhy AI + tech will help, not replace, safety prosAdvice for new safety professionals entering the field🔥 Most powerful message in this episode: “Safety isn’t a secret. It’s not proprietary. Share what you know.” Every week, we sit down with elite safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession.If you’re a safety pro — this is your new home. 🛡️ Join the community: https://SafetyKnights.com/join-us🎧 Listen on Spotify & Apple Podcasts🔔 Subscribe for more conversations from the frontlines of safety ⚙️ About the Safety Knights PodcastEvery week, we sit down with elite safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession.If you’re a safety pro — this is your new home. 🛡️ Join the community: https://SafetyKnights.com/join-us🎧 Listen on Spotify & Apple Podcasts🔔 Subscribe for more conversations from the frontlines of safety

    54 min

About

Welcome to The Safety Knights Podcast, where EHS meets real life and safety is about people first, paperwork second.Each episode, host Zach Johnston sits down with safety managers, risk leaders, consultants, and industry veterans to unpack what is really happening on jobsites, in plants, and inside boardrooms when the topic is safety, culture, and risk. You will hear honest conversations about careers that did not follow a straight line, what it feels like to be the safety person in high pressure environments, and how to build trust with the field instead of being seen as the person who only says no.Guests share practical ideas on training that actually sticks, measuring more than EMR and TRIR, using tools like microlearning, QR codes, AI, and telematics without losing the human element, and protecting mental health in a profession that is often overlooked until something goes wrong. If you are a safety professional, operations leader, or anyone responsible for sending people home safely, this is your roundtable for the protectors of the industry and your new home for real world EHS insight. Brought to you by the community at https://safetyknights.com, the online hub for safety and health professionals who want practical tools, honest conversations, and a stronger safety culture.