Factory Doctor

Alex Krutz

You're an executive in a mission-critical industry. You know your organization is capable of more. So why settle for mediocrity when your team can be great? The Factory Doctor brings you the non-obvious insights and hard-won lessons that help you uncover hidden weaknesses, amplify your strengths, and lead your business toward something greater. Join your host Alex Krutz - the Factory Doctor and former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department - as he sits down with growth-oriented leaders across manufacturing and heavy industries across the transportation, machinery defense, energy and technology. Every episode goes deep in three areas: Leadership, Strategy, and Industrial Policy. You'll walk away with fresh perspectives and actionable ideas you can bring back to your organization. Greatness doesn't happen by accident. It happens because leaders like you decided to pursue it.

  1. 2d ago

    Air Taxis: Inside Archer Aviation eVTOL Growth Strategy

    Do eVTOLs have a compelling commercial use case? I highlighted Archer Aviation's go-to-market strategy years ago in an article for Aviation Week. Their use of  off-the-shelf or more standardized and approved systems also caught my eye. Nikhil Goel, Chief Commercial Officer at Archer Aviation, recently took me inside Archer's push into air taxis. Before Archer, Nikhil was a product executive at Uber, where he co-founded Uber Elevate. Archer is betting that their blend of in-house manufacturing and off-the-shelf components will fuel the innovation to take eVTOL aircraft mainstream.   What You'll Discover In This Episode  The Uber project that proved helicopters can't be air taxis, Archer's strategy for off-the-shelf components, Which parts Archer builds itself & why, The Midnight & Halo platforms (& FAA status), Archer's acquisition of 3 Boeing business units, How the acquisitions tie into Archer's AI push, Archer's plan to turn the 2028 Olympics into a showcase, State & national policies supporting Archer's US manufacturing.   About the Guest Nikhil Goel is the Chief Commercial Officer at Archer Aviation, where he leads the commercialization strategy for bringing New York, Chicago, Los Angeles, Miami, and San Francisco online as Archer's initial domestic markets. He also stewards partnerships to capture international demand across the Middle East, Asia, and Latin America.  Before Archer, Nikhil was a product executive at Uber, where he co-founded the Elevate division, Uber's initiative to launch urban aerial ridesharing in the world's most congested cities, along with Uber Copter in New York City. In 2020, he helped lead the strategic sale of Elevate to Joby Aviation. Nikhil has also held roles at McKinsey & Company, Google, Microsoft, and NASA, and advises startups in deep-tech, mobility, and aviation. About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.

  2. Oct 8

    Demand is Surging: Are Aerospace & Defense Suppliers Keeping Up

    In aerospace and defense, we're used to seeing demand affect different sectors in opposite ways. When commercial is in a down cycle, defense is going up. Michael Bruno is seeing something he's never seen before - a 'ramp-up everywhere.' And it's not all roses. As Executive Editor at Aviation Week, he's talking to leaders across the industry, and seeing signs of stress. Companies are feeling the pressure to ramp up to meet increased demand, but when every P&L is up, they're struggling to choose where to invest limited resources. And there are real consequences. SpaceX building its own foundry points to the fact that they couldn't get the products they need fast enough.    What You'll Discover In This Episode  Why GE Aerospace spent $12 billion on a castings supplier, How vertical integration is making a comeback, Why expanding capacity should be a national priority, What tech will go into next gen aircraft.   About the Guest   Michael Bruno is Aviation Week Network's Executive Editor for Business. He oversees coverage of aviation, aerospace and defense business issues, and is editor in chief of Aviation Week Executive Intelligence newsletters.  Beyond reporting, Bruno helps organize related Aviation Week conferences, hosts podcasts and webinars, and speaks publicly as a subject matter expert on industry issues. Since joining Aviation Week in 2005, he has won several Jesse H. Neal and Aerospace Media awards. To read his latest articles, visit his Author Page at Aviation Week.   About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.

  3. Sep 24

    Packaging for Critical Military Machinery: The Custom Manufacturing No One Sees

    Custom manufacturing has unique challenges, especially when you're manufacturing custom cases and transit containers for military drones and data centers. It's easy to take America's superior military hardware as a given. But superior hardware isn't an advantage if it arrives damaged.  Sterling Becklin, President and Chairman of ECS Composites, shares his perspective from leading the business his grandfather founded, to building server rackmounts and semi-trailer sized crates for Predator drones.    What You'll Discover In This Episode  Where scope creep hides in custom manufacturing How ECS gains market share by standing still Why tenure is so critical for ECS Challenges of leading a high-tenure workforce How weight became mission-critical for war fighters   About the Guest Sterling Becklin is President & Chairman of the Board at ECS Composites, an internationally respected designer/manufacturer of transit cases, rackmount cases and reusable shipping containers for military, aviation and commercial applications.  Serving all branches of the military and NASA, ECS has provided thousands of enclosure solutions for precision tactical, aerospace and communications equipment. The company is a 3rd generation family owned business in operation since 1954 and is small business designated and Hub Zone Certified. All ECS Cases are proudly made in the USA. Learn more at https://www.ecscomposites.com/ or connect with Sterling on LinkedIn. About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.

  4. Sep 9

    The Vulnerable Layer of Aerospace & Defense

    While the industry is focused on missiles, hypersonic satellite swarms, and AI drone fleets, underneath the hardware is a layer that isn't getting enough attention.  Kathleen Boyle, Chair and CEO of Verify Global, joins me to share some unsettling trends that are coming together. If they continue unchecked, America's lead in A&D hardware may not be a sustainable advantage.   What You'll Discover In This Episode  The role of OEMs in creating new vulnerabilities The late-stage process that can wipe out supplier margins CMMC status and the Pentagon's Phase II suspension  How legacy defense systems can be exploited  The consequences of slow AI adoption among suppliers Kathleen's rise to chair and CEO of a 50-year old service company How Verify reaches 8,000 suppliers in 45 nations yearly    About the Guest Kathleen Boyle is the Chair and Chief Executive Officer of Verify Global, with over 25 years of management experience with the Verify group of companies. Prior positions include Vice President of Quality & Compliance, Director of Operations, Director of Customer Satisfaction and Director of Business Development.  Kathleen is a member of the Executive Committee of the Board of Governors for Aerospace Industries Association as well as Founding President and current Board Member of Women In Defense – Greater Los Angeles Chapter. She currently serves as the FBI's Defense Industry Sector Chief for the Bureau's West Coast InfraGard association. Learn more about Verify at https://www.verifyglobal.com/ or connect with Kathleen on LinkedIn.    About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.

  5. Aug 27

    The Automated Factory: The Real Gap Between Workers & Robotics w/Devin Bhushan of Squint

    I get asked a lot about, "Well, can't we just put a robot into this operation?" The answer is, maybe at some point…but not right now. That's why I wanted to talk to Devin Bhushan, founder and CEO of Squint, a mobile app that uses AI and AR to automate data entry and generate custom procedures. Squint aims to make every operator an expert, and in the process, remove the bottleneck of 'tribal knowledge.' Devin combines an inside perspective on AI with a command of classic manufacturing concepts, and shared some powerful insights on how AI is reshaping modern manufacturing.   What You'll Discover In This Episode    How the automation bottleneck has shifted  The real risks of giving operators a cutting-edge AI model  How AI is creating explosive growth in mid-market American manufacturers Dunk the 3 - the core value keeping Squint focused on what matters The difference between 'closed weight' and 'open weight' AI Why Devin doesn't trust sub-dashboards   About the Guest Devin Bhushan is the founder and CEO of Squint, aiming to be the world's leading Manufacturing Intelligence Platform. Devin leads a team of 70+ that has built Squint into a mobile app that uses AI and AR to automate data entry, generate custom procedures, and make every operator an expert. Devin combines Silicon Valley engineering (Splunk, Yahoo) with a deep understanding of modern manufacturing. About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.

  6. Jul 30

    Chips Don't Float: Rebuilding the PCB Base Behind Secure Electronics w/ Shane Whiteside | Summit Interconnect CEO

    The U.S. has put enormous attention on chips, but chips do not operate on their own. They have to be mounted to printed circuit boards, and that makes PCB manufacturing a critical part of the secure electronics supply chain.    For Shane Whiteside, this is where the reshoring conversation has to get more specific: the U.S. invented printed circuit boards and once held a much larger share of global production, but today domestic capacity is a fraction of the market. That matters because PCBs sit inside defense platforms, AI infrastructure, banking systems, cloud storage, the electrical grid, and many of the electronic systems tied to national security.    Shane brings 30 years of PCB industry experience as the Founder and CEO of Summit Interconnect, the former Chief Operating Officer of TTM, and the Chairman of the PCBAA. In this conversation, he explains why rebuilding domestic PCB capability is not just a manufacturing issue but a secure electronics, industrial policy, and national security priority. What You'll Discover In This Episode    Why PCBs matter to secure electronics, How chips depend on PCB manufacturing, Why domestic PCB capacity has declined, What reshoring means for the PCB industry, How AI and defense are changing PCB demand, Why PCBs are now an industrial policy issue.     About the Guest Shane Whiteside is the President and CEO of Summit Interconnect, the largest privately held printed circuit board manufacturer in North America. Summit Interconnect was founded through acquisitions in 2016 and has grown to seven North American manufacturing locations, serving customers across defense, infrastructure, consumer electronics, and electronic OEM markets. Shane brings 30 years of experience in the printed circuit board industry and previously served as Chief Operating Officer of TTM, one of the most recognized names in the PCB sector. He is also Chairman of the Printed Circuit Board Association of America, where he has helped advocate for domestic PCB manufacturing capability and greater recognition of printed circuit boards as a critical national security asset. About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.

  7. Jul 16

    The Firm Power Problem Behind AI, Manufacturing, and Reshoring w/ Jake Jurewicz

    Nuclear power is often discussed as a technology problem. The deeper constraint is execution: cost, schedule, construction risk, financing, supply chain readiness, and whether new power capacity can actually be delivered on a timeline that matters. Jake Jurewicz argues that the future of nuclear power depends on changing the way plants are built. As the co-founder and CEO of Blue Energy, he is working on a deployment model that applies shipyard manufacturing, LNG construction methods, large-format prefabrication, and gas-to-nuclear sequencing to small modular reactors. In this conversation, we look at why nuclear's biggest bottleneck is not only reactor design, how Blue Energy is trying to reduce first-build risk, and why firm power capacity has become a critical constraint for AI, data centers, reshoring, industrial hubs, water needs, and long-term energy security. What You'll Discover In This Episode Why nuclear's biggest bottleneck is cost, schedule, and execution How small modular reactors create a different path for deployment Why Blue Energy is applying shipyard and LNG construction methods to nuclear How gas-to-nuclear sequencing can reduce first-build risk Why firm power is becoming a constraint for AI, data centers, and industrial growth   About the Guest Jake Jurewicz is the CEO and co-founder of Blue Energy. Jake has over 10 years of experience building, investing in, and advising companies in the energy, climate, security, and construction sectors. He previously co-founded Entropy Power, a developer of behind-the-meter co-located industrial loads at wholesale generators, and served as Head of Transition Risk and Strategic Projects at Cervest, a UK startup focused delivering high-granularity climate risk analysis to real estate and infrastructure. Previously, Jake served on the corporate strategy team at Exelon Corporation, leading projects in R&D, strategic planning, and venture capital across the categories of nuclear, solar, hydrogen, energy storage, and distributed energy resources. Before Exelon, Jake worked in the nuclear security sector, pursued research in nuclear fusion, and apprenticed as a construction draftsman. Jake holds a Master's in Nuclear Science & Engineering as well as a dual bachelor's in physics and nuclear science & engineering from MIT. About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.   What energy capacity means for manufacturing, national security, and economic sovereignty

  8. Jul 2

    You Can't Reindustrialize America Without the Foundries w/ Cameron Schiller, Rangeview CEO

    America can't rebuild manufacturing by focusing only on the final assembly line. The deeper problem is the industrial layer underneath it: castings, forgings, tooling, materials, equipment, process control, and the skilled workforce that knows how to make hard parts. Those capabilities are easy to overlook until aircraft are grounded, production programs stall, or critical components can only be sourced from overseas. Cameron Schiller argues that reindustrialization has to start at that foundational layer. As the CEO and founder of Rangeview, he is building a Southern California foundry focused on highly specialized investment castings, including nickel-based superalloys and structural components. In this conversation, we look at why castings and forgings have become a national capacity problem, how digital tooling can remove months of delay from complex casting programs, and why rebuilding American manufacturing means rebuilding the systems, skills, and factory infrastructure that make everything else possible. What You'll Discover In This Episode Why final assembly is only one part of reindustrialization How castings and forgings became a hidden capacity constraint Why foundry knowledge has become a generational handoff problem How digital tooling changes the casting timeline Where supply chain risk hides inside the equipment layer What it takes to rebuild hard industrial capability in America   ----- About the Guest Cameron Schiller is the CEO and founder of Rangeview, a Southern California company focused on rebuilding American foundry capacity through highly specialized investment castings. Rangeview works on high-value castings, including nickel-based superalloys, VIM melt, and structural components, with a focus on difficult parts, fast iteration, commercialization, and scaling production timelines. Cameron founded the company out of the same family garage where he grew up building robots, and his background as a roboticist and manufacturing operator has shaped Rangeview's approach to automation, digital tooling, materials science, and factory systems. His work is focused on bringing advanced manufacturing capacity back to the United States and building the next generation of American foundries. ----- About Your Host Alex Krutz is the Former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department and the Managing Director at Patriot Industrial Partners, an Industrial Advisory firm. Alex and his team partner with growth-oriented companies to improve their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and supply chain optimization initiatives. Alex has earned the nickname "The Factory Doctor" from industry executives, analysts and media due to spearheading many manufacturing and supply chain turnarounds. Alex has completed over 250+ industrial performance improvement projects and manufacturing turnarounds around the globe in USA, Mexico, Canada, UK, Italy, France, South Africa, South Korea, Malaysia, Japan and India. You can find Alex's Op-Ed articles that are featured in industry-leading publications, including Washington Times, Forbes, Aviation Week and Flight Global. He has also been cited in major media outlets, such as Wall Street Journal, Reuters, CNBC, among others. He has contributed to prominent conferences and webinars organized by Bank of America, JP Morgan, Morgan Stanley, and other institutions.   Resources Have a project that can benefit from Alex's expertise?  Alex and his team at Patriot Industrial Partners work with growth-oriented organizations to raise their operational, quality and financial performance, drawing on decades of experience in complex problem solving, factory optimization, and due diligence. Visit TheFactoryDoctor.com to learn more about private consulting and to request a Discovery Call.

5
out of 5
6 Ratings

About

You're an executive in a mission-critical industry. You know your organization is capable of more. So why settle for mediocrity when your team can be great? The Factory Doctor brings you the non-obvious insights and hard-won lessons that help you uncover hidden weaknesses, amplify your strengths, and lead your business toward something greater. Join your host Alex Krutz - the Factory Doctor and former Deputy Assistant Secretary for Manufacturing at the U.S. Commerce Department - as he sits down with growth-oriented leaders across manufacturing and heavy industries across the transportation, machinery defense, energy and technology. Every episode goes deep in three areas: Leadership, Strategy, and Industrial Policy. You'll walk away with fresh perspectives and actionable ideas you can bring back to your organization. Greatness doesn't happen by accident. It happens because leaders like you decided to pursue it.

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