Process Improvement Practioners Show

Todd Justman

Are you leading change in your organization? Struggling with inefficiencies, bottlenecks, or outdated processes? Welcome to The Process Improvement Practitioners Show (PIPS)—your go-to podcast for mastering business process improvement, operational excellence, and change leadership. Hosted by an experienced transformation leader with over 30 years of expertise, this podcast unpacks the real-world challenges and proven strategies for driving impactful change. Whether you’re a seasoned process improvement professional or just getting started, you'll gain actionable insights on Lean, Six Sigma, Agile, and more—without the jargon overload. Expect deep dives into problem-solving, leadership mindsets, case studies, and the latest trends in process optimization, digital transformation, and continuous improvement. We cut through the corporate buzzwords to deliver practical tools, expert guidance, and real-world success stories—so you can streamline operations, boost efficiency, and create lasting business impact. Join us on this journey to become a true process improvement wizard. Subscribe now and start making change happen!

  1. 5 days ago

    Episode 13: Process Mapping Q&A

    Send us Fan Mail In this Process Improvement Practitioners Show Q&A episode, I answer listener questions from our three-part series on process mapping. We discuss how to determine when a process should be mapped, how much detail belongs in a process map, and what to do when subject matter experts disagree about how the process actually works. I also share thoughts on whether process mapping should be performed internally or facilitated by an outside expert, common mistakes organizations make when documenting processes, and what should happen after a process map is completed. Finally, I share a real-world example of a "golden nugget" uncovered during a mapping exercise that revealed a much larger customer experience problem than anyone initially realized. If you're responsible for improving processes, leading change, or building a culture of continuous improvement, this episode will help you get more value from one of the most important tools in the process improvement toolkit. Questions addressed in this episode: • How do I know when a process needs to be mapped? • How detailed should a process map be? • What do I do when team members disagree about how the process works? • What is the biggest mistake organizations make when process mapping? • Should process maps be created internally or by an outside facilitator? • What should happen after the map is complete? • What valuable insights can process mapping uncover that might otherwise remain hidden? Thank you for listening to The Process Improvement Practitioners Show. Support the show

    33 min
  2. 04/12/2025

    Episode 11: How to Perform a Failure Mode and Effects Analysis (FMEA)

    Send us Fan Mail Welcome to the episode nobody wants to sit through but everybody needs. Today we tackle one of the heaviest (and most valuable) tools in the process-improvement toolbox: the Failure Mode and Effects Analysis — FMEA. Think of it as the colonoscopy your process never asked for but desperately needs. It’s long, occasionally uncomfortable, and you’ll see things you can’t unsee… but it just might save the patient. In this episode I walk you through: Why FMEA is worth the heroic effort (and how to sell it to your sponsor)The exact inputs you need before you dare schedule the first meetingEvery column in the FMEA template explained (with the gotchas most books forget)Real-time facilitation tips so you don’t lose two weeks of your life arguing over whether something is a 4 or a 5How to pick the right scoring scale (1-10? 1-5? 1-3-9? I give you my vote and why)A live, hands-on example (watch the YouTube version to see the spreadsheet in action)How to turn your finished FMEA into measurable proof that your improvement project actually delivered valueIf you’ve ever been dropped into a process that’s on fire and nobody can tell you where the risks actually are… this episode is your fire extinguisher. Video version (with the full live FMEA build): https://youtu.be/XS6xuTNVw14 Leave your war stories, tips, or “I survived an FMEA” scars in the comments — I read every one. Onwards and Upwards! Support the show

    50 min

About

Are you leading change in your organization? Struggling with inefficiencies, bottlenecks, or outdated processes? Welcome to The Process Improvement Practitioners Show (PIPS)—your go-to podcast for mastering business process improvement, operational excellence, and change leadership. Hosted by an experienced transformation leader with over 30 years of expertise, this podcast unpacks the real-world challenges and proven strategies for driving impactful change. Whether you’re a seasoned process improvement professional or just getting started, you'll gain actionable insights on Lean, Six Sigma, Agile, and more—without the jargon overload. Expect deep dives into problem-solving, leadership mindsets, case studies, and the latest trends in process optimization, digital transformation, and continuous improvement. We cut through the corporate buzzwords to deliver practical tools, expert guidance, and real-world success stories—so you can streamline operations, boost efficiency, and create lasting business impact. Join us on this journey to become a true process improvement wizard. Subscribe now and start making change happen!