The All-Axis Podcast

Tebis

Technology is rapidly reshaping the manufacturing landscape. As factories embrace automation, smart manufacturing, and Industry 4.0, shop floors need a sharper focus on quality, operational efficiency, and scalable growth. The All-Axis Podcast, hosted by Tebis America's Michael Thiessen, explores the critical technologies, strategies, and industry shifts driving modern manufacturing forward. Each episode breaks down real-world applications across CAD/CAM software, CNC machining, digital twin technology, unattended "lights-out" machining, artificial intelligence on the shop floor, and workforce development across automotive, aerospace, and precision tooling sectors. Brought to you by the experts at Tebis, provider of advanced CAD/CAM and MES software solutions that help manufacturers optimize processes, drive precision, and build better products. To learn more, visit www.tebis.com.

  1. Jul 14

    The Reality of AI Adoption in Manufacturing

    Artificial intelligence is dominating headlines, but moving beyond browser-based sandboxes to achieve real-world productivity on the shop floor requires technical AI governance and deliberate strategy. In this episode, host Michael Thiessen sits down with Sebastian Chedal, founder and CEO of Fountain City, to separate AI hype from practical industrial application. Sebastian shares direct insights on the current state of manufacturing AI adoption, explaining how custom autonomous agents are compressing development cycles, eliminating ERP reporting bottlenecks, and preserving critical institutional knowledge amid an aging workforce. Together, they explore how manufacturers can transition their team "behind the glass" to orchestrate high-level operations rather than getting trapped in digital stagnation. Whether you are a manufacturing executive, plant manager, or industrial technology lead, this conversation offers a clear roadmap for safely and effectively integrating AI into modern production workflows. In this episode:  00:00 - Introduction: AI Hype vs. Real-World Manufacturing Impact  05:15 - Moving Beyond ChatGPT: Moving from Sandboxes to Autonomous Agents 12:40 - Technical AI Governance & Protecting Proprietary Operational Data  21:10 - Overcoming ERP Bottlenecks & Automating Industrial Reporting  30:05 - Preserving Institutional Knowledge in an Aging Workforce  38:50 - Moving "Behind the Glass": Empowering Operators as AI Orchestrators 44:20 - Key Action Steps for Manufacturing Leaders Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

    The Reality of AI Adoption in Manufacturing
  2. Jun 9

    Celebrating 30 Years of Innovation and the Future of Digital Manufacturing

    Bringing a pioneer technology into an established market requires breaking conventional norms, proving workshop reliability, and building deep relationships that evolve alongside industrial shifts. In this celebratory episode, host Michael Thiessen is joined by Gerardo Mueller, International Sales Director at Tebis AG (and founder of Tebis America), and John Kowalczyk, President of Tebis America. Together, they reflect on three decades of digital manufacturing innovation, from introducing German CAD/CAM software to Detroit's automotive tool and die market in the mid-1990s to expanding into high-precision aerospace components. Gerardo and John examine early technical breakthroughs like workshop-oriented programming and gap-free toolpath generation before turning toward the future: unattended "lights-out" machining, digital twin integration, and API-driven AI solutions on the shop floor. Whether you are a tool and die manufacturer, CNC programmer, or CAD/CAM manager, this episode offers an inspiring look at where digital manufacturing started and where automation is heading next. In this episode:  00:00 - Introduction: Celebrating 30 Years of Tebis America  04:15 - Pioneering CAD/CAM in Detroit: Bringing German Tech to US Tool & Die 10:30 - Workshop-Oriented Programming & Solving Early Toolpath Challenges 16:50 - Expanding Beyond Automotive into High-Precision Aerospace & Defense 23:10 - The Shift to Unattended "Lights-Out" Machining & Digital Twins  29:40 - APIs & AI Assistance: The Next Frontier in Digital Manufacturing  32:15 - Closing Thoughts & Looking Ahead to the Next 30 Years To learn more about the special anniversary sales package, reach out to us at info@tebisusa.com Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

    Celebrating 30 Years of Innovation and the Future of Digital Manufacturing
  3. Apr 13

    Demystifying AI on the Shop Floor

    While artificial intelligence is transforming modern industry, separating practical shop-floor applications from speculative buzzwords is essential for manufacturers seeking measurable productivity gains. In this episode, host Michael Thiessen sits down with global technology expert Chris Carter to demystify artificial intelligence (AI) in discrete manufacturing. With an extensive background spanning automotive and aerospace engineering, Chris breaks down how practical AI algorithms, machine learning, and predictive analytics are applied directly to machining operations. Together, they discuss overcoming data silo challenges, automating quality control, and deploying intelligent software tools to optimize toolpath efficiency and machine uptime. Whether you are a plant operations manager, CAD/CAM programmer, or manufacturing engineer, this episode provides a realistic, actionable guide to adopting AI on the factory floor. In this episode:  00:00 - Introduction: Cutting Through the AI Hype in Manufacturing  04:30 - Real-World Applications: Machine Learning in Automotive & Aerospace 11:15 - Overcoming Data Silos & Preparing Shop-Floor Infrastructure  18:40 - AI in Quality Control, Predictive Maintenance & Toolpath Optimization 26:10 - Upskilling the Workforce: Human-in-the-Loop Automation  34:25 - First Steps for Implementing AI in Precision Machining Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

    Demystifying AI on the Shop Floor
  4. Feb 25

    The Automotive Industry Reset and Navigating the Shift to Hybridization

    The automotive sector is navigating a major strategic recalibration as global OEMs adjust production targets, balance EV adoption realities, and lean heavily into hybrid powertrain strategies. In this episode, host Michael Thiessen welcomes back Joe McCabe, President and CEO of Auto Forecast Solutions (AFS), for his annual automotive market forecast. Drawing on over 25 years of industry intelligence, Joe breaks down the "reset mode" transforming global automotive manufacturing. He provides deep analysis on shifting EV timelines, the surge in hybrid vehicle demand, supply chain adjustments, and what these strategic pivots mean for component suppliers, mold makers, and precision machining facilities. Whether you are an automotive supplier, tool and die manufacturer, or industry analyst, this episode offers vital market foresight to help align manufacturing operations with upcoming production shifts. In this episode:  00:00 - Introduction: The 2026 Automotive "Reset Mode"  04:45 - EV Reality Check: Shifting Timelines & Consumer Demand Factors  11:30 - The Hybrid Resurgence: How OEMs Are Adjusting Platform Investment 18:50 - Impact on Tier 1 & Tier 2 Suppliers, Tooling, and Tooling Timelines  27:15 - Global Supply Chain Dynamics & Regional Production Trends  35:40 - Strategic Recommendations for Manufacturing Leaders Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

    The Automotive Industry Reset and Navigating the Shift to Hybridization
  5. Jan 20

    Empowering the Next Generation of Women Engineers

    While women currently represent only 15% of the manufacturing workforce, female technical leaders are breaking barriers and driving critical engineering advancements across modern CAD/CAM and production environments. In this episode, host Michael Thiessen is joined by two accomplished female engineers: Sarra Hmili, Application Engineer at Tebis America, and Samantha Thiessen. Together, they share their personal journeys into industrial engineering—from early childhood fascinations with building and electronics to mastering complex CAD/CAM software, managing major supplier launches, and optimizing precision shop-floor operations. They candidly discuss navigating male-dominated technical spaces, overcoming industry stereotypes, the power of mentorship, and actionable strategies for encouraging more young women to pursue rewarding careers in STEM and digital manufacturing. Whether you are a manufacturing leader, engineering manager, student, or advocate for workforce diversity, this episode offers an inspiring and insightful perspective on technical excellence. In this episode:  00:00 - Introduction: Diversity & Representation in Modern Manufacturing  05:10 - Early Sparks: Finding a Passion for STEM, Electronics, and Building  12:45 - From Engineering School to Shop-Floor Reality: Lessons Learned  20:30 - Mastering CAD/CAM Technology & Managing Complex Automotive Launches  29:15 - Navigating Male-Dominated Environments & Overcoming Workplace Stereotypes  37:40 - Mentorship, Career Growth & Retaining Female Technical Talent  43:10 - Advice for the Next Generation of Female Engineers Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

    Empowering the Next Generation of Women Engineers
  6. 12/16/2025

    A Look Back at 2025 Episodes

    As digital manufacturing rapidly evolves, reflecting on key industry breakthroughs, technological shifts, and operational challenges helps precision manufacturers prepare for the year ahead. In this special end-of-year episode, host Michael Thiessen takes listeners on a comprehensive journey through the critical topics covered throughout 2025. Michael reviews key insights from industry experts across workforce development, aerospace innovation, automotive supply chain recalibrations, practical artificial intelligence, and trade policy disruptions. Together, these highlights provide a valuable snapshot of how tool and die shops, CAD/CAM managers, and manufacturing executives navigated a transformative year while building resilient operations for 2026. Whether you missed an episode or want to recap the biggest manufacturing strategies of 2025, this episode brings together the most actionable takeaways from the year. In this episode:  00:00 - Introduction & Celebrating 2025 Highlights  03:15 - Workforce Development & Bridging the Manufacturing Skills Gap  07:40 - Aerospace Trends & High-Precision Component Opportunities  12:10 - Automotive Supply Chains: Navigating Tariffs & Trade Disruptions  16:30 - Practical AI & Automation on the Shop Floor  20:45 - Looking Ahead: What to Expect in Digital Manufacturing for 2026 Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

  7. 12/02/2025

    Navigating Trade Disruptions and Government Relations

    Trade policies, shifting tariff structures, and supply chain realignments are creating unprecedented operational headwinds for precision manufacturers across North America. In this episode, host Michael Thiessen sits down with Terry Szmagala, founder of TGS Advisory and a seasoned governmental affairs expert, to break down how manufacturing leaders can proactively navigate modern trade disruptions. Terry shares practical strategies for mitigating tariff-driven cost increases, evaluating onshoring opportunities, and managing ongoing labor shortages. Together, they discuss how shop owners and industrial executives can leverage trade associations and active policy engagement to turn regulatory compliance from a passive burden into a decisive strategic advantage. Whether you manage an OEM facility, Tier 1/2 supplier, or job shop, this episode provides actionable guidance on protecting margins in a volatile global trade landscape. In this episode:  00:00 - Introduction: The Impact of Trade Disruptions on Precision Manufacturing 05:20 - Managing Tariff Surges & Supply Chain Realignment Strategies  12:15 - Navigating Onshoring Realities & Localized Sourcing  19:40 - Addressing Labor Shortages Through Policy & Operational Adapting  27:30 - Turning Government Relations & Trade Associations into Strategic Assets 35:10 - Action Steps for Manufacturers to Protect Margins in 2026 To learn more about TGS Advisory, visit their website. Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

    Navigating Trade Disruptions and Government Relations
  8. 10/06/2025

    How AI is Revolutionizing Quality Inspection in Manufacturing

    Quality control in modern precision manufacturing is rapidly shifting from subjective, manual visual inspection to automated, high-speed computer vision powered by artificial intelligence. In this episode, host Michael Thiessen sits down with Keven Wang, founder of UnitX, to explore how AI-driven vision systems are transforming shop-floor quality inspection. Keven shares how advanced machine learning algorithms analyze surface defects, geometric tolerances, and complex material anomalies in real time, eliminating human error and reducing costly scrap rates. Together, they discuss the technical realities of deploying AI visual inspection, integrating edge computing hardware onto active production lines, and how automated quality data creates a continuous feedback loop for machining process optimization. Whether you manage a precision machine shop, quality department, or high-volume production line, this conversation offers a practical look at automating visual inspection to maximize yield and efficiency. In this episode:  00:00 - Introduction: The Challenges of Manual Quality Inspection  04:15 - Computer Vision & Deep Learning: Beyond Traditional Machine Vision 09:40 - Real-Time Defect Detection on High-Speed Production Lines  15:20 - Overcoming Implementation Obstacles & Edge Computing Integration 21:10 - Using Quality Inspection Data to Optimize Machining Processes  26:45 - The Future of Automated Quality Control in Precision Manufacturing  To learn more about UnitX, visit their website.  Tell us what you think - send us a text message! Thanks for listening! Contact us at info@tebisusa.comFollow us on social media:LinkedIn: TebisInstagram: tebisamericaYouTube: tebisamerica

    How AI is Revolutionizing Quality Inspection in Manufacturing

Ratings & Reviews

5
out of 5
2 Ratings

About

Technology is rapidly reshaping the manufacturing landscape. As factories embrace automation, smart manufacturing, and Industry 4.0, shop floors need a sharper focus on quality, operational efficiency, and scalable growth. The All-Axis Podcast, hosted by Tebis America's Michael Thiessen, explores the critical technologies, strategies, and industry shifts driving modern manufacturing forward. Each episode breaks down real-world applications across CAD/CAM software, CNC machining, digital twin technology, unattended "lights-out" machining, artificial intelligence on the shop floor, and workforce development across automotive, aerospace, and precision tooling sectors. Brought to you by the experts at Tebis, provider of advanced CAD/CAM and MES software solutions that help manufacturers optimize processes, drive precision, and build better products. To learn more, visit www.tebis.com.