Built Different

Tough Leaf

Everyone celebrates winning the bid. Nobody talks about how the work actually gets sourced, staffed, and shipped. Built Different, hosted by Wissam Akra, CEO & Founder of Tough Leaf, brings GC leaders, owners, certified subcontractors, and the agencies and innovators shaping the industry to the same table — same industry, very different realities. Sourcing, compliance, and participation goals sit at the foundation; workforce, technology, and policy are always in the room. If you operate inside construction, you'll leave each episode with real tactics, honest stories, and an operator's view of

Episodes

  1. Modular isn't a product you order, it's a process you run | Randall Thompson

    May 28

    Modular isn't a product you order, it's a process you run | Randall Thompson

    On Nibbi Brothers' modular projects, a 100-unit building goes up within two weeks of podium completion, delivering 10 to 15% hard cost savings and 25% faster project timelines. Instead of treating modular as a product you order and wait for, they approach it as a manufacturing process that demands pulled-forward preconstruction, early manufacturer engagement, and full-team coordination before a single module ships. Randall believes the industry hasn't captured the full cost benefit yet because trade partners are still pricing conservatively on the learning curve. Randall Thompson, Preconstruction Executive at Nibbi Prefab, tells Wissam how they bring manufacturers on as design-assist partners at Design Development 100%, with factory cost running roughly 20 to 25% of the overall GMP. The upfront coordination shifts the critical path: interior MEP and some finish work come off it, replaced by the sequence of foundations to module set to dry-in to site work. Their trade readiness process includes full-scale mock-ups of typical module corridor conditions and factory prototype visits before subs receive product on site. Randall also walks through how they solved modular's most expensive risk, water intrusion, by co-developing a temp-to-perm roofing system with a roofing manufacturer after early Bay Area projects generated significant claims during a wet winter. That system held through an atmospheric river just weeks after module set. He argues modular failures are execution problems, not technology problems. And unlike traditional construction's protectionist culture, the modular community shares knowledge openly, even with direct competitors, because the industry needs more successes to build market confidence. Topics discussed: Pulling procurement, BIM, and design coordination into preconstruction Manufacturers as design-assist partners at Design Development Factory cost benchmarks at 20 to 25% of overall GMP Critical path shift when interior MEP leaves the schedule Temp-to-perm roofing to solve water intrusion risk Full-scale mock-ups and factory visits for trade readiness Reduced modular scopes creating access for smaller firms AI-generated lessons learned checklists from project history

    49 min
  2. Why your COI is just the cover sheet: what GCs actually check before signing a sub

    May 14

    Why your COI is just the cover sheet: what GCs actually check before signing a sub

    Most GCs have seen it: a certified sub wins the bid, gets the letter of intent, and then spends months in back-and-forth with the insurance department before anything gets signed. Or doesn't get signed at all. Bernardo Flores built a painting company in the Bronx with no construction background and learned this the hard way, navigating four months of endorsement negotiations with Consigli's insurance team just to execute one contract. Phil Wilusz spent years on the other side of that table as outside counsel for Turner, reviewing and rejecting sub insurance submissions before moving to Chubb's complex claims group and eventually to WithCoverage. Joining Wissam alongside Alondra Flores, VP of Quality Wet Paint, they break down what actually holds certified subs back at the contract stage and what it takes to stop losing ground you've already won. Topics discussed: Why coverage built for your last job will cost you your next one Additional insured forms, primary non-contributory wording, and umbrella limits: what each major GC actually requires NY Labor Law action over exposure: the endorsement requirement most subs don't know exists until the deal stalls MBE to MWBE certification transition: what it means for bidding eligibility and next-generation ownership. The four-month Consigli insurance negotiation: what got required, what got waived, and why Flat-fee, carrier-agnostic brokerage: running 13-15 carriers against each other instead of accepting renewal increases Certified payroll, G702/G703 billing forms, and workforce composition reporting as the real back-office gauntlet How top GCs support certified subs through onboarding: the Plaza project manager who taught Bernardo CPRs, schedule of values, and billing forms on the job. Why painting is a commodity and the business infrastructure is the actual differentiator For more on how sourcing and compliance requirements are evolving across the industry, see Tough Leaf’s 2026 State of Certified Subcontractor Sourcing & Compliance Report at toughleaf.com.

    35 min
  3. The real barrier to supplier diversity isn't supply, it's cynicism

    May 1

    The real barrier to supplier diversity isn't supply, it's cynicism

    When a $300,000 carpentry package requires the same insurance thresholds as a $40 million foundation scope, small businesses get locked out before they can even bid. At Gilbane, the economic inclusion team built an API integration between their financial system and the state's compliance tracking platform, automating contract awards, change orders, and payment tracking to eliminate thousands of hours of manual data entry on large projects and shift from rear-view-mirror reporting to real-time decision-making. John Rooney, Area Director of Economic Inclusion, tells Wissam Akra, CEO at Tough Leaf, how he went from regulator at the NYC Economic Development Corporation to implementer at Gilbane, where the team set a 20% baseline participation goal across all projects and built the systems to actually enforce it. John argues the industry's reliance on a single participation rate misses the full picture. Firms need a basket of portfolio-level metrics paired with human success stories to break the cynicism that keeps inclusion work stuck as a checkbox exercise. He's currently wrapping up a guide called Intentional Building that codifies Gilbane's approach. Topics discussed: Familiarity bias that keeps teams rehiring underperformers over qualified unknowns Disproportionate insurance requirements that lock small businesses out of bidding API integration between financial and compliance systems for automated tracking Real-time data visibility to take corrective action during buyout, not after Tracking contractor commitments from bid negotiation through award through payment Multi-directional compliance systems where second-tier subs can flag issues to the CM Measuring a basket of portfolio-level metrics beyond a single participation rate Pairing data-driven accountability with success stories to counter industry cynicism

    34 min

About

Everyone celebrates winning the bid. Nobody talks about how the work actually gets sourced, staffed, and shipped. Built Different, hosted by Wissam Akra, CEO & Founder of Tough Leaf, brings GC leaders, owners, certified subcontractors, and the agencies and innovators shaping the industry to the same table — same industry, very different realities. Sourcing, compliance, and participation goals sit at the foundation; workforce, technology, and policy are always in the room. If you operate inside construction, you'll leave each episode with real tactics, honest stories, and an operator's view of