Prensilia says its Mia hand survived 300,000 grasp cycles at full grip force in company testing, closing in 280 milliseconds. Francesco Clemente, Managing Director of Prensilia, walks through why fingers fail before motors and gears do, why the company left tendon-driven transmissions for rigid linkages, and how it prices a 3-motor hand against lower-cost competitors. The company puts its Mia hand at $10,000 to $15,000 and its bill of materials at roughly 35% motors and close to 70% mechanical transmission and frames, by its own count. What we cover * Why fingers break before motors or gears in a robotic hand * The move from tendon-driven transmission to rigid linkages in Prensilia’s product line * A 300,000-cycle grip force test protocol and what it does not tell you * Underactuation, degrees of freedom, and degrees of actuation explained * Bill of materials breakdown for a 3-motor dexterous hand * Customer mix across research, prosthetics, and industrial buyers * Manufacturing scale from hundreds of units a year toward volume production “Fingers are the parts that break the most, because you have impacts with objects, you have unexpected movements from the robot.” — Francesco Clemente, Managing Director, Prensilia “We are talking about thousands of cycles, not really millions of cycles, with the tendons.” — Francesco Clemente, Managing Director, Prensilia “The motors account for maybe thirty five percent, more or less, of the total cost.” — Francesco Clemente, Managing Director, PrensiliaFrancesco Clemente on LinkedInPrensilia WebsiteWatch on YouTube Every episode, I sit down with the founders, researchers, and operators building physical AI worldwide, tracing the full stack from components and supply chains to what actually deploys. See all published episodes hereChapters00:00 Francesco Clemente, Managing Director, Prensilia02:22 Prosthetics and research customers04:46 Broken hands and reliability07:09 Loaded versus unloaded cycle testing11:59 Failure modes in fingers, gears, and motors14:19 Motor heating and cooling16:42 Tendon maintenance and anchoring21:26 Weight and robotic-arm payload23:48 Degrees of freedom and actuation26:14 Underactuation and adaptive grasping31:01 Motor current, torque, and heat33:29 Grasp taxonomies and motor count35:52 Abduction and hand design38:17 Tactile sensing40:38 Bill of materials and actuators45:22 Industrial use cases50:04 Competitors and grippers54:42 Manufacturing scaleCore Matter is an independent research practice covering the physical AI value chain Michelle Sun: Fingers are the parts that break the most. And that connection is a weak point that is gonna break. The motors are bottlenecked, and having a lot of motors inside of a small volume, it’s easy to look at spec sheets, but you have to understand that Francesco Clemente, managing director of Prensilia. Prensilia builds robotic hands out of Pisa, Italy. It’s fun out of set and in a school of Advanced Studies in 2009. Started off in prosthetics, today their hands are on humanoid robots, factory arms, and human wrists. Prensilia’s Mia hand runs three motors, closes in 280 milliseconds, which is faster than a human hand, and has survived 300,000 cycles at full grip force in testing. It sells for $10,000 to $15,000 compared to the Chinese hands at 5k. On the spec sheets, the Mia hand might look overpriced and under threat. What they’re seeing in order volume says something different. Today we’ll talk about what’s on the ground in the dexterous hand markets. Francesco, welcome to the show. Prensilia is 17 years old today from 2009, and you are a spin off from Sant’Anna, started way before robot hands were cool, and definitely before the humanoid boom. So what did the company look like in 2009 and who paid the bills before humanoids existed as customers? Francesco Clemente: Yes, thank you very much for having me today. I’m very excited to be here. The company, Prensilia, was founded, as you said, by researchers of the artificial enzy area that were working at the BioRobotics Institute of the Sant’Anna School of Advanced Studies. They were already working as a researcher to on the development of robotic hands and they were using developing those tools for their own research needs. Then other researchers that they were collaborating with started asking for accessing those tools, and basically here it how it came the idea to spin off a company in order to allow other researchers also to use these devices that were developed in the lab. So the first customers were really other researchers, so universities and research centers around the world. And that let’s say research background is still with us. So today we are still working, collaborating a lot with research centers, and this is also one of the reasons why we have the specific versions of our robotic hands for research activities. Michelle Sun: That’s amazing. And so the Mia hand came out of a prosthetic. How is the medical version similar or different from the robotics version? Did you have to change anything for the robotics customer? Francesco Clemente: Yes. Apparently robotic hands can be used, let’s say, for prosthetics as well as for robotics today, but these two worlds are relatively different because you have very different specifications from one market to the other one. For instance, in prosthetics, you have a very clear bottleneck on the ability of the person to control the prosthesis. So you have a certain amount of degrees of freedom of movement that the person can control in a reliable way, so it doesn’t really make a lot of sense to have a 20 degrees of freedom robotic hand that can do any gesture, because the person cannot control that complexity. On the other side, you are also limited by the weight and by the size of the device. Of course, besides prosthetics, you have specific sizes in prosthetics that you try to match. That is like small, medium, and large, I would say. The prosthesis has to be that specific size, it cannot be any size. So today we see robotic hands that have very different sizes, because of course you attach them to a robot, so it’s not super important if the robot itself and the robotic hand match in size perfectly, let’s say. But this is very important in prosthetics. And of course another point is weight, because the person has to actively carry the prosthesis. The comfort is very important in that case, so you cannot really have a prosthesis that weighs two kilograms, because the person will be tired after one hour, let’s say, of using the prosthesis. So you really have to go down in weight in order for the prosthesis to be comfortable. Michelle Sun: When we first spoke, you mentioned that at ICRA in Vienna earlier this year, people have been showing up at your booth carrying broken hands from other vendors. Tell me that story again. What had failed and what were the customers looking for? Francesco Clemente: Yes, so we were at ICRA and we were meeting a lot of people at our booth. A lot of them were researchers or engineers from companies that were looking for robotic hands. And some of them were saying, okay, we are looking for robotic hands that are robust, that can be used also outside of the lab, because we were trying some other hands from competitors, but they didn’t work. We bought them because of the low price, but then we realized basically that they were not reliable for what we were going to do. So I think that this summarizes a little bit what the status of the market is today, because there is a lot of competition, a lot of hype around robotic hands, and everyone is really working on these devices, so the demand is going higher and higher, but people are somehow approaching these devices for the first time. So they don’t really also don’t know exactly how to use them, what are the specs that are important. I mean, it’s normal, because these devices are complex. And for us that are working in the field since more than fifteen years, it’s clear what you are going to look at. But as you said before, robotics and also prosthetics was, let’s say, a niche market for robotic hands in particular a few years ago. Now everything is exploding, so people have to be accustomed also to understand the specs and what they are getting for the money. Michelle Sun: I wanna double click on the point you make about there are things that are not on the spec sheets, right? So there’s degrees of freedom and you can also see the comparative price pretty easily. You tested Mia to three hundred thousand cycles at full force. Walk me through that protocol, because 300,000 loaded cycles and a million unloaded cycles are very different claims, and on the spec sheet it’s not easy to distinguish. Yeah, talk me through how to read through the spec sheets more efficiently and tell the differences between different hands. Francesco Clemente: Yes. One thing that prosthetics has taught us is that we want to develop a robotic hand or a prosthesis that then can be used outside of the lab by patients and users. And also engineers, it has to be robust. Okay, so it’s easy to look at spec sheets that basically report the number of degrees of freedom, which is the kind of measure of the dexterity of the robotic hand that you’re buying, and everyone is looking into that today because they’re looking into fine manipulation protocols and solving manipulation at a higher level. And of course you want to have something that is similar to the human hand in terms of movements that you can perform, but you have to understand that that comes with a cost associated. So the device becomes very, very complex. You either have a very bulky forearm that hosts all of the motors, with tendons that drive the fingers and the joints, or you have very small motors inside of the hand, inside of the joints of the fingers. And this means that the performance will have to be low because of the size of