What if the biggest structures humans ever build aren't on Earth - but folded into a backpack and unfolded 50x larger in orbit?Pele Collins, co-founder & CTO of Beyond Reach Labs (YC W26), is on a mission to become the "big builder" of space. Their flat-pack origami mechanism delivers solar arrays up to 100 meters long, 88% cheaper than today's ISS-grade solutions — and it gets stiffer as it gets bigger, solving the floppy-array problem that limits satellite movement. Pele spent five years at SpaceX as the responsible engineer for the Dragon parachutes, led plasma-facing components at Commonwealth Fusion, returned to SpaceX to set up parachute manufacturing, and in October 2025 joined his Penn classmate Mitchell Fogelson — fresh from a CMU PhD on kilometer-scale NASA structures — to build Beyond Reach Labs.In this episode, we explore:- The 88% Cheaper Mechanism: A stamped-metal, flat-pack design that beats a $100M composite roll-up tube.- From Dragon Parachutes to Space Origami: Pele's path from SpaceX recovery hardware to deployable space structures.- "The Best Deployable Is No Deployable": Why simple wins in orbit — and why James Webb spooked the industry.- Bigger = Stiffer: The natural-frequency trick that flips the physics of large solar arrays on its head.- 2001: A Space Odyssey, But Real: The kilometer-scale, centripetal-gravity station behind the whole mission.- Vomit Comets and Tracking Dots: How you actually prove a deployable will work before sending it to orbit.- The Pivot That Saved the Company: From selling a simulation tool to designing and building the hardware itself.Learn more about Pele:https://deeptech-decoded.com/guests/pele-collinsTimestamps:0:00 Why Beyond Reach is more than what it looks like - meet Pele Collins1:25 South Africa → Penn → SpaceX: Pele's human-being introduction3:50 Legos, robotics, and the path to mechanical engineering5:07 Mr. Thompson, Mr. Bradley, and the physics teachers who set off a career8:00 Sports, soccer, and being named after Pelé9:30 Immigrant mentality - secure the basics, then take the swing12:18 Mitch Fogelson, NASA kilometer-scale structures, and founding Beyond Reach13:30 Y Combinator - and the treadmill since14:18 The space-economy explosion - and why James Webb is the inspiration17:18 The ISS took 80 launches - there has to be a better way22:43 Why solar arrays are the bottleneck of the space economy23:10 Floppy panels, first natural frequency, and why bigger is harder25:14 Thermal radiators and the heat problem of orbital data centers26:03 "The best deployable is no deployable" - the deepest law of space hardware28:00 88% cheaper than ISS-grade solar - the simple-is-best approach31:39 The $100M composite roll-up tube - and why it's overkill32:56 Silicon vs. triple-junction - the material trade-off bigger arrays unlock34:08 Where Beyond Reach is right now - prototypes, customers, milestones35:56 The first dedicated launch - early 202737:14 What keeps a parachute engineer up at night39:21 Testing in the Vomit Comet - zero-gravity flights with tracking dots40:25 Day one with a customer: how Beyond Reach designs to spec41:35 The 100-meter array, 150kW, and the limits of stiffness43:39 In love with the problem, not the solution44:28 Retractability - figure-skater physics for satellites46:58 The aha moment: customers wanted the hardware, not the software48:54 Patents vs. execution - why moving fast still wins50:01 Cameron's AMA - how big can Beyond Reach actually get?52:14 Legos, Meccano, and why the simple solution always wins