The Automation Podcast

Insights In Automation

The Automation Podcast covers industrial automation products and solutions

  1. 11 SEP

    IO-Link: What Is It & How It Works

    Shawn Tierney meets up with Michael Bowne of PI to learn what IO-Link is, how it works, and when to use it in this episode of The Automation Podcast. For any links related to this episode, check out the "Show Notes" located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 246 Show Notes: To learn about our online and in-person training courses please visit TheAutomationSchool.com. Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Thank you for tuning back in to the automation podcast. My name is Shawn Tierney from Insights in Automation. And this week on the show, we have a special guest, somebody who hasn't been on in four years. We have Michael Bone from PI. They're the folks who manage technologies like PROFINET and IO Link. And Michael's come on this week to talk specifically about IO Link. We're gonna talk about what it is. We're gonna talk about when you should use it, and we're gonna talk about the technical details of IO Link, like, all the things, like, engineering minds like to know about. So I think you guys are gonna enjoy this. It took about two to three hours to edit this one, and I really enjoyed going back through it. You know, we recorded it, I think, four weeks ago. So I hadn't seen it in four weeks, but I really did enjoy it. I really think you guys will enjoy it too. And that brings up another point. Organizations like PI and ISA and other organizations, they're not vendors. They don't sell stuff. Right? And so this episode is not sponsored by a vendor. And, you know, as I was going through it yesterday, I was like, you know, there's a lot of great slides in here. I wanna share it with the public. So I've decided to sponsor this episode myself, and I'll use this as an opportunity to tell you a little bit about my company and the automation blog, the automation school, and the content I have planned to release this fall, including content on these products right here, all focused on IO Link. And I just actually did a live stream with these, products in front of me. I'll be doing more tomorrow, and I'll be adding lessons to my, courses as well on these products. So in any case, but before we get to that, let's go ahead and jump right into the show and hear from Michael and learn all about IO Link. I wanna welcome back Michael to the show. It has been four years. He was last on in podcast 76, back in September 2021. So just going on four years. Michael, thank you for coming back on the show. If you could, a lot of people may not remember four years ago. Mhmm. So before we jump into your presentation, which which I am so excited about talking about IO Link again. But before we jump into that, could you please tell me a little bit about yourself and a little Michael Bowne (PI): bit about PI? Yeah. Sure. First of all, my pleasure, to be back on on the podcast. It was a lot, a lot of fun. I remember that back in in 2021, and, I'm glad to be be back doing it again. I started with PI North America in 2011 as the technical marketing director. And since 2016, I've been the executive director running the show and chairman of the board since last year. I, have the, let's say, pleasure to serve as the deputy chairman of PI on a global scale since 2015, and I come from a prior to working for PI, I worked for a sensor manufacturer who had some interfaces on there that that brought me an introduct to to Profibus and Profinet. And before that, I studied, physics and and math at at Penn State University. Just, really quick for those. I'm I'm sure many of you are familiar with with PI, but, it was started in the late eighties. Half a dozen companies and universities got together, and they wrote the PROFIBUS spec, and that evolved into the into into PROFIBUS DP and PROFIBUS PA for process automation in the early two thousa...

    1 h y 13 min
  2. 27 AGO

    ISA OT Cybersecurity Summit

    Shawn Tierney meets up with Ashley Weckwerth of ISA to learn all about the OT Cybersecurity Summit in this episode of The Automation Podcast. For any links related to this episode, check out the "Show Notes" located below the video. Watch The Automation Podcast from The Automation Blog: Note: This episode was not sponsored so the video edition is a "member only" perk. The below audio edition (also available on major podcasting platforms) is available to the public and supported by ads. To learn more about our membership/supporter options and benefits, click here. Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 245 Show Notes: To learn about our online and in-person training courses please visit TheAutomationSchool.com. Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Welcome back. My name is Shawn Tierney from Insights and Automation, and I wanna thank you for tuning back in to this episode of the automation podcast. This week on the show, I have Ashley Weckworth from ISA to talk about the OT cybersecurity summit they just held over in Europe in Brussels, and, very interesting conversation about OT cybersecurity. In addition to that, I had a couple announcements. First off, I wanted to let you know that I have rebooted the automation news podcast, and I renamed it Automation Tech Talk. And I'm trying to do a show at least three or four times a week at lunchtime. So if you're not already subscribed to the old automation news podcast, you should be able to find it now as Automation Tech Talk. And, I'm just trying to spend ten to twenty minutes every lunch trying to share some knowledge that I have with the community. I also wanna mention that if you are a listener, I'm running a special 20% off, sale on my courses over at the automationschool.com. You will not see that there. It's only for those listening. And I know most of you are already automation experts, so you don't need to take these courses. So, really, this would be something you would pass on to the people who work for you or people you know who need to get up to speed on whether they need an introductory PLC course, so they need to get up to speed on ControlLogix, CompactLogix, s seven twelve hundred and fifteen hundred, PanelView plus, USC, and so on. So in any case, to get that discount, that 20% off any course or bundle of courses at $99 or more, All you have to do is send me the email address of the person who wants the discount. And, of course, we do do, group enrollment with, we've done it with a lot of Fortune 500 companies. Actually, I got a new order that just came in I gotta process. But, when we do a group enrollment, you you enroll, like, several people at your shop, and then I enroll them all at once, and you get a discount a quantity discount and all that. So in any case, if you have any questions about that, just go to the automationschool.com. All my contact info is at the very top, my voice mail, my email. You can even fill in a form there or book a meeting with me. But, please let me know if you know anybody who needs training. Even if you just want me to reach out to them to see if I can help them with their training needs, please let me know over there. And with that, let's go ahead and jump into this week's episode of the automation podcast. And, Ashley, I know this is your first time on the show. So before we jump into the summary of what what what this OT cybersecurity summit is and what it was all about and the highlights and all that good stuff, before we even get into that, could you tell the audience a little bit about yourself? Ashley Weckwerth (ISA): Yeah. Thank you, Shawn. I appreciate being here. My name is Ashley Weckworth. I am located in Orlando, Florida. I've been a volunteer for ISA for twelve years now. I actually have a day job, though. I'm a volunteer with ISA,

    47 min
  3. 20 AGO

    Samos Pro Safety Controller

    This week Shawn Tierney hosts Michael Warren from Wieland Electric in studio to demonstrate the SAMOS PRO Safety Controller in episode 15 of The Automation Show Season 2: #Automation #IndustrialAutomation #InsightsInAutomation Watch The Automation Show: Samos Pro Safety Controller Listen to The Automation Podcast from The Automation Blog: Show Notes: Thanks to Michael for coming out to our office, and to Wieland for sponsoring this episode! For more information about the SAMOS Pro Safety Controller, see the below links: Wieland Electric Safety Products Free Download of Samos Plan6 SAMOS PRO SAFETY CONTROLLER Safety Training Wieland Electric North America Contact info Note: The video edition was originally released on 07-22-25, and re-released with Audio Podcast Edition on 08-21-25. Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Everybody, welcome back to the show. Sean Tierney here from Insights and Automation, and we have a special show for you today. I have Michael here from Wheelan, and we're gonna talk safety PLCs and all kinds of great stuff. But before we jump into that, you know, I haven't had Wheeling on the show before. So, Michael, I'm hoping you can give us a well, not only introduce yourself. I got to meet him this morning before we started recording. But, if you could introduce yourself and then maybe tell us a little bit about your company, and then we can jump into why we're here to talk about these good looking products. So let me turn it over to you. Michael Warren (Wieland): Okay. Great. Well, thank you, Sean. Thank you for having me. I appreciate that. And, yeah, my name is Mike Warren. I'm a business development manager for, Whelan Electric, North America. I've been, with Whelan a couple years now, but, I got over twenty years of experience in the industry. I have a couple of TUV certifications under my belt. I have a TUV functional safety engineer and also TUV certified functional safety expert. In addition to that, I do consulting for safety applications. I teach safety classes. I also teach the CFSE class. And, I do things like, review machine safeguarding, standards, CE marking, risk assessments, remediations, lockout tagout, basically everything that, is involved in in the safety world. These are some of the classes that I cover. So, what we're doing today, Sean, is to talk about, our product. Okay? The the Samuels Pro Compact. And the Samuels Pro Compact is a safety PLC. It's known, by various names, safety controller, brick PLC, whatnot. But it is a compact, as the name implies, safety controller. And in a safety chain, it really is, the keystone to a safety, system. There's always, an input device. Okay. We follow the ILO system. Okay. I for input devices. L for logic, in this case, the Samuels Pro Compact. And an output devices could be contactors, which I have here, in the demo itself. Okay. It could be a, OSSD, inputs from a VFD or robots. Okay? So those qualify as output devices. But the input device is for detection. The large device makes a decision, and the output device executes. And the primary purpose of an output device is to remove energy in an emergency or a, an intrusion, situation. So let's take a look at the product itself. Okay? The Samuels Pro Compact, again, is occupying this spot right here, in the demo itself. It's 45 millimeters. Okay? Very compact. The base system is set up with 20 inputs. Okay? 20 devices. Okay. 20 inputs, it would be, 10 safety devices. Safety device is always redundant. There's two points per safety device. So that device is already set up for 10. There's four safety outputs on it. And the version that I have here in the demo is actually an upgraded version including motion. So not only will it, set up and accept the inputs from some of these safety devices that I have here, for example, like light curtains,

    53 min
  4. 13 AGO

    PROFINET and System Redundancy

    Shawn Tierney meets up with Tom Weingartner of PI (Profibus Profinet International) to learn about PROFINET and System Redundancy in this episode of The Automation Podcast. For any links related to this episode, check out the "Show Notes" located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 244 Show Notes: Special thanks to Tom Weingartner for coming on the show, and to Siemens for sponsoring this episode so we could release it ad free on all platforms! To learn more PROFINET, see the below links: PROFINET One-Day Training Slide Deck PROFINET One-Day Training Class Dates IO-Link Workshop Dates PROFINET University Certified Network Engineer Course Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Welcome back to the automation podcast. My name is Shawn Tierney from Insights and Automation, and I wanna thank you for tuning back in this week. Now on this show, I actually had the opportunity to sit down with Thomas Weingoner from PI to learn all about PROFINET. I actually reached out to him because I had some product vendors who wanted me to cover their s two features in their products, and I thought it would be first it'd be better to actually sit down and get a refresh on what s two is. It's been five years since we've had a PROFINET expert on, so I figured now would be a good time before we start getting into how those features are used in different products. So with that said, I also wanna mention that Siemens has sponsored the episode, so it will be completely ad free. I love it when vendor sponsor the shows. Not only do we get the breakeven on the show itself, we also get to release it ad free and make the video free as well. So thank you, Siemens. If you see anybody from Siemens, thank them for sponsoring the Automation Podcast. As a matter of fact, thank any vendor who's ever sponsored any of our shows. We really appreciate them. One final PSA that I wanna throw out there is that, speaking like I talked about this yesterday on my show, Automation Tech Talk, As we've seen with the Ethernet POCs we're talking about, a lot of micro POCs that were $250 ten years ago are now $400. Right? That's a lot of inflation, right, for various reasons. Right? And so one of the things I did this summer is I took a look at my P and L, my pros profit and loss statements, and I just can't hold my prices where they are and be profitable. Right? So if I'm not breaking even, the company goes out of business, and we'll have no more episodes of the show. So how does this affect you? If you are a student over at the automation school, you have until mid September to do any upgrades or purchase any, courses at the 2020 prices. Alright? So I I don't wanna raise the prices. I've tried as long as I can, but at some point, you have to give in to what the prices are that your vendors are charging you, and you have to raise the prices. So, all my courses are buy one, sell them forever, so this does not affect anybody who's enrolled in a course. Actually, all of you folks rolled in my PLC courses, I see it updates every week now. So and those who get the ultimate bundles, you're seeing new lessons added to the new courses because you get that preorder access plus some additional stuff. So in any case but, again, I wanna reiterate, if you're a vendor who has an old balance or if you are a student who wants to buy a new course, please, make your plans in the next couple of weeks because in mid September, I do have to raise the prices. So I just wanna throw that PSA out there. I know a lot of people don't get to the end of the show. That's what I wanted to do at the beginning. So with that said, let's jump right into this week's podcast and learn all about Profinet. I wanna welcome to the show, Tom from Profibus,

    45 min
  5. 6 AGO

    The Most Underrated Skill in Automation (P243)

    Shawn Tierney meets up with Aaron Moncur of Pipeline Design and Engineering to discuss "The Most Underrated Skill in Automation," as well as the upcoming Product Design Expo, and the "Being An Engineer" podcast, all in this episode of The Automation Podcast. For any links related to this episode, check out the "Show Notes" located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 243 Show Notes: Special thanks to Pipeline for sponsoring this episode so we could release it ad free on all platforms! To learn more about Pipeline, the PDExpo, and Aaron's Podcast, see the below links: PDX: Product Design Expo, Registration Link (use coupon IIA50 to save $50!) Being An Engineer podcast The Wave (engineering community website) Aaron's LinkedIn profile Pipeline company website Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Hey, everybody. Thank you for tuning back in to the automation podcast. This week, I meet up with Aaron Moncur from Pipeline Design and Engineering to talk about what he thinks is the most important skill to have in industrial automation. And we also talk about his upcoming event, PDX, which is, coming up just in a few weeks, and we even have a coupon if you wanna go to save you $50 off the admission price. And we also talk about his podcast. He has over 300 interviews with engineers from all kinds of backgrounds, and, I think you guys will find that interesting as well. And, we just had a great time just talking and chatting about different strategies and different challenges we've had over the years in the automation world. So with that said, let's go ahead and jump right into our interview with Aaron Moncur of Pipeline Design and Engineering. I wanna welcome to the show for the first time, Aaron. And, we have a very exciting topic to talk about today. Should be very interesting to all you controls engineers and you high end electricians and technicians out there do automation. But, before we jump into the discussion, Aaron, please, tell the people a little bit about yourself. Aaron Moncur (Pipeline): Alright. Well, Shawn, thank you so much for the introduction and having me on the podcast. I've been excited to talk with you. I have my own podcast as well, actually. I'll I'll touch on that a little bit, but, I love talking about engineering and, business and automation. My company, Pipeline Design and Engineering, we've been around for about fifteen years now, and our focus is, industrial automation. We're integrators. We also do a lot of, just test fixtures, you know, smaller, not necessarily automated, but manual fixtures, things like that, machine building. We even do we actually started fifteen years ago in in general, product design. And so we did a lot of medical device design, consumer products, things like that. And then about three, four years in, one of our customers asked us if we could design a test fixture for them. And we said, what's a test fixture? Yes. And so, we figured out, you know, what that was all about and delivered it and they really liked it. And they said, this is great. We need more of this kind of thing. And so ever since then, slowly but surely, we we've, been moving more and more into that area of, like, fixtures. And then at some point, we started adding a little bit of motion, a motor, and a pneumatic actuator. And then at some point, we started doing full automation. And and at this point, that's that's kind of our focus is automation machine building, and we still do test fixtures and, a little bit of of product design as well. But I I have a degree in mechanical engineering, and I've been doing this, for a little over twenty years. Interesting story of getting laid off and then starting my company and,

    56 min
  6. 30 JUL

    Ignition Community Conference 2025

    Shawn Tierney meets up with Paul Scott of Inductive Automation to learn all about this year's Ignition Community Conference in this episode of The Automation Podcast. For any links related to this episode, check out the "Show Notes" located below the video. Watch The Automation Podcast from The Automation Blog: Listen to The Automation Podcast from The Automation Blog: The Automation Podcast, Episode 242 Show Notes: Special thanks to Inductive Automation for sponsoring this episode so we could release it ad free on all platforms! To learn more about the Ignition Community Conference, see the below links: Ignition Community Conference Download Ignition Inductive University - Learn Ignition for free The Forum: Talk to the Ignition Community Schedule An Ignition Demo Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (Host): Hey, everybody. Thank you for tuning back in. It's Shawn here from Insights and Automation. And in this episode of the automation podcast, I meet up with Paul Scott from Inductive Automation to learn all about the Ignition Community Conference. Now if you're like me and you like going to these things, meeting other users and learning what's new and coming out for the product, then I think you'll enjoy this episode. And, you know, if you use Ignition or you're thinking about using it, you really should consider looking into the community conference because it's a unique once a year event that, really allows you to get a look at the not only the product, but their partners and talk to other users of the software. Now if you are interested, I'm gonna include all the top links in the description in the show notes so you'll have them on whatever platform you're viewing or listening on. And I also wanna thank Inductive for sponsoring this episode so it would be ad free, both the video and audio editions. So thank you very much to them because we always like it when it's ad free. Right? With that said, let's go ahead and jump into this week's episode of the automation podcast and learn all about the Ignition Community Conference. I wanna welcome to the show Paul from Inductive. I'm so excited to have you guys on. This is the third appearance from somebody from Inductive on the show. And, before we start talking about the upcoming conference, which I've covered in years past, before we start covering that, could you introduce yourself to our audience? Paul Scott (Ignition): Sure thing. Yeah. Thanks, Shawn. Happy to be here. So, yeah, my name is Paul Scott. I joined Inductive Automation in 2013 as a tech support rep. And then I, a couple years later, switched over to an instructor role, which sort of got me into documentation, which is where I currently am right now. I oversee our technical documentation as well as, our video library, Inductive University. I like to tell people that's my day job. The reason I'm here today, is, because of the conference. So I also help out with managing content for our annual conference, the Ignition Community Conference or ICC, as you'll you'll only say a whole lot. So Shawn Tierney (Host): yeah. That's cool. And now I've covered it in the past. You guys do so much cool stuff, but I don't you know, because it's, you know, I think a lot of the audience have been to, you know, maybe more regional shows they may not be as familiar with. You know? What we find a lot in our industry is a lot of people don't get to travel to every show. There's so many that go on through at least just even North America, never mind the entire world. And so can you tell them a little bit about, you know, what the show is like, what there is to do if they go, and, you know, just from there, tell us about the the the conference. Paul Scott (Ignition): Sure. Yeah. I if you've never been to ICC before, I'd like to tell you that it's probably a little bit different than a lot of these sort of ...

    28 min
  7. 16 JUL

    Emerson Dust Collector Monitoring and Control Solution

    Shawn Tierney meets up with Eugenio Silva of Emerson to learn all about Dust Collection Systems, and Emerson's Monitoring and Control Solution in this episode of The Automation Podcast. For any links related to this episode, check out the "Show Notes" located below the video. Watch The Automation Podcast from The Automation Blog: Note: This episode was not sponsored so the video edition is a "member only" perk. The below audio edition (also available on major podcasting platforms) is available to the public and supported by ads. To learn more about our membership/supporter options and benefits, click here. Listen to The Automation Podcast from The Automation Blog: Read the transcript on The Automation Blog: (automatically generated) Shawn Tierney (host): Welcome back to the automation podcast. My name is Shawn from Insights, and I wanna thank you for tuning back in. Now in this episode, I had the pleasure of meeting up with Eugene Silva from Emerson to learn all about the industrial control and monitoring system that comes with their industrial dust collectors. Now I thought it was very interesting. I hope you do as well. But before we jump into this episode, I do wanna thank our members who made the video edition possible. So So when a vendor does a sponsor of the episode, the video becomes a member only perk, and that is just $5 a month to get started. So thank you members for making the video edition possible. With that, I also wanna thank our sponsor for this week's show, the automationschool.com and the automationblog.com. I have an update later in the show what's going on on both sites, and I hope you'll, stick around and listen to that, towards the end of the show. But with that said, let's go ahead and jump into this week's episode of the automation podcast. It is my pleasure to welcome Emerson back on the show and Eugene on the show to talk about dust collector monitoring. You guys can see the slide if you're watching dust collector monitoring and control solutions. I'm excited about this because this is a solution versus, like, a discrete product. So with that said, Eugene, would you please introduce yourself to our audience? Eugenio Silva (Emerson): Yes. Shawn, thank you very much for this opportunity. Hello, everyone. Here's Eugenio Silva. I'm a product manager, intelligence automation within Emerson, the discrete automation part of Emerson. I'm glad today gonna share some, some of our understanding and learnings with the dust collector monitoring control solution. And, when I talk about that, Emerson is also involved in in others, types of solutions that, our purpose is to drive innovation that makes the world healthier, safer, smart, and more sustainable. And I'm also responsible for continuous emission monitoring, pest collectors is one, utility, energy and compressed air management solutions. So for today, I prepared something that, we go a little bit, into why this type of, test collector solution is important, from understand of our customers and industry point of view. We're going to look into the fundamentals of a dust collection, from the particle sensors to the dust collector systems, and then dive in into the dust collector solution where I'm going to provide you, some features, also explanation why they are there, and how this kind of capabilities deliver value to our end users and customers, and, hopefully, to have time as well to have a short, recorded demo that, brings us, full scope how the operators look into into that solution when they they use it. Shawn Tierney (host): But before we jump in, I wanna thank the automationschool.com for sponsoring this episode of the show. That's where you'll find all of my online courses on Allen Bradley and Siemens PLCs and HMIs. So if you know anybody who needs to get up to speed on those products, please mention the automationschool.com to them. And now let's jump back into the show.

    1 h y 6 min

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The Automation Podcast covers industrial automation products and solutions

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