Reliability 4.0

Sebastian Traeger, CEO of Reliability.com
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This podcast is your premier destination to unravel how cutting-edge technologies like AI, IoT, and Big Data are revolutionizing the way we approach reliability and maintenance in various industries. Our host, the CEO of Reliability.com, Sebastian Traeger, uses his extensive experience to illuminate the most pressing topics in the reliability engineering field today. The Reliability 4.0 Podcast is here to keep you informed and inspired, bringing you insightful discussions, interviews with leading experts, and real-world case studies. Subscribe now to never miss an episode!

  1. OCT 7

    EP39: Safer, Smarter Maintenance with Drew Allen from Grace Technologies

    What do wearables, IIoT, and root cause analysis have in common? In this episode of Reliability 4.0, we sit down with Drew Allen, CEO of Grace Technologies, to talk about the future of maintenance safety, innovation, and culture. From condition monitoring to electrical safety tools to a new wearable that literally vibrates when you’re approaching danger—Drew shares how his team is pushing reliability forward. We dig into: 🔸 Why culture matters more than strategy when rolling out tech 🔸 How to identify the right assets for condition monitoring 🔸 What their “Proxy” wearable does, and how it saved lives 🔸 How Grace built a culture of risk-taking with reliability baked in 🔸 Why RCA is key to turning sensor data into smarter decisions If you lead reliability, safety, or maintenance teams—or just want to learn how to deliver quick wins while building a long-term plan—this one’s for you. This episode is available on: 📺 YouTube 🎧 Apple Music Or wherever you get your podcasts! Want to explore how sensor data and RCA can work together to reduce downtime and improve safety? Reach out to our team at https://easyrca.com/engage #Reliability #Maintenance #RootCauseAnalysis #ConditionMonitoring #WearableTech #Reliability40

    20 min

  2. SEP 23

    EP38: Scaling RCA Across 400+ Users with Greg Evans and Brandy Heath from CMC

    What does it take to scale an RCA program across a massive manufacturing network?In this episode of Reliability 4.0, we sit down with Greg Evans and Brandy Heath from CMC to unpack how they rolled out EasyRCA across 40+ sites, onboarded over 400 users, and gained traction in places they didn’t expect—like IT and safety teams. We dig into: • Why CMC needed a standard RCA tool in the first place • How they evaluated and trialed EasyRCA to see if it fit their needs • What made EasyRCA stand out (hint: visual workflows and ease of use) • How their power user strategy fueled faster adoption • The unexpected use cases that are helping drive cross-functional reliability If you're deploying software across multiple locations—or trying to get better follow-through on RCAs—this episode is full of real-world strategies and insights from a team that’s making it happen. This episode is available on: 📺 YouTube 🎧 Apple Music Or wherever you get your podcasts! Looking to improve your RCA process, unify your team’s approach, or explore EasyRCA? Message us directly or reach out here: https://easyrca.com/engage #RootCauseAnalysis #Reliability #Maintenance #ContinuousImprovement #Reliability40 #DigitalTransformation

    25 min

  3. SEP 10

    EP37: Mining Meets AI with Michael Zolotov from Razor Labs

    What happens when AI gets trained like a doctor—only for your mining equipment? In this episode of Reliability 4.0 , we sit down with Michael Zolotov, Co-Founder and CTO of Razor Labs, to explore how his team is using AI sensor fusion to detect failures weeks before traditional systems sound the alarm. Michael shares how they built an “automated doctor” for fixed and mobile assets, and how it’s already helping clients like Glencore save millions. We dig into: 🔸 Why most legacy AI models fail in mining—and what to do instead 🔸 How Razor Labs reduced failure detection time by 3–5 weeks 🔸 The two ROI stories that win over execs: less downtime, lower maintenance cost 🔸 How their platform integrates with SCADA, SAP, oil analysis & more 🔸 Where RCA software fits in for long-term strategy If you're curious about how AI can solve real equipment issues—not just produce pretty dashboards—this episode delivers. This episode is available on: 📺 YouTube 🎧 Apple Music Or wherever you get your podcasts! Want to explore how AI and RCA can work hand-in-hand to solve your toughest reliability challenges? Message us or connect at: https://easyrca.com/engage #Reliability40 #AIinMining #RootCauseAnalysis #PredictiveMaintenance #MiningInnovation #DigitalTransformation

    20 min

  4. AUG 1

    EP36: CMMS Lessons and Leadership Gaps with Greg Christensen from CMMSradio

    What really makes or breaks a CMMS rollout? In this episode of Reliability 4.0, we sit down with Greg Christensen, host of CMMSradio, to unpack the lessons he’s learned personally and from hundreds of conversations with maintenance and operations pros navigating the world of CMMS and asset management. We dig into: 🔸 Why CMMS projects fail (hint: it’s not the software) 🔸 How to build a business case for switching systems 🔸 What separates shiny tech from real process improvement 🔸 The role of leadership, training, and user buy-in 🔸 Where RCA fits into the big picture of long-term success If you’re evaluating vendors, leading a digital transformation, or just trying to make your plant more reliable — this episode is full of real talk and hard-won insights. This episode is available on: 📺 YouTube Or wherever you get your podcasts! If you’re looking for practical ways to strengthen your reliability program, tie your CMMS data to real problem-solving, or make RCA easier for your team, let us know! You can message us directly or get in touch with our team here: https://easyrca.com/engage. #CMMS #Maintenance #Reliability #RootCauseAnalysis #Reliability40 #DigitalTransformation

    31 min

  5. JUL 18

    How EasyRCA & AI Transformed Root Cause Analysis at 40 Sites | Jerid Jackson Highlights

    In this highlight from the Reliability 4.0 Podcast, Jerid Jackson shares how he implemented EasyRCA across nearly 40 PepsiCo (Frito-Lay North America) sites. He explains the real-world challenges of standardizing failure analysis, the value of AI in creating executive summaries and corrective actions, and how EasyRCA makes it possible to replicate solutions across identical equipment—all while improving follow-through and collaboration. 📌 Watch the full episode: https://www.youtube.com/watch?v=fzN7qj8sbHo  🔔 Subscribe for more Reliability 4.0 insights!

    5 min

  6. JUN 27

    EP35: Scaling RCA Across 40 Sites with Jerid Jackson from PepsiCo - Frito Lay North America

    In this episode of Reliability 4.0, we talk with Jerid Jackson, Reliability and Asset Management Senior Manager at PepsiCo - Frito Lay North America, about how he helped roll out a standardized root cause analysis (RCA) program across a complex network of nearly 40 manufacturing sites. Jerid shares the challenges of supporting diverse teams with varying levels of RCA maturity and how EasyRCA became a practical solution for improving follow-through, standardization, and equipment uptime. He also explains how thoughtful change management—starting with pilot sites, hands-on support, and internal collaboration—fueled widespread adoption. We also dive into how Jerid’s team uses EasyRCA’s AI features to build better executive summaries, guide users to deeper levels of analysis, and increase confidence across all experience levels. Jerid highlights success stories from sites like Aberdeen and Fayetteville, the importance of collaboration via user group calls, and how PROACT training has deepened the organization’s RCA capabilities. Whether you’re supporting a single plant or managing a network, this episode is packed with lessons on building reliability at scale.

    28 min

  7. JUN 13

    EP34: A Candid Conversation with Allen Garcia from Baker Hughes

    In this episode of Reliability 4.0, we speak with Allen Garcia, mechanical engineer at Baker Hughes and PhD candidate at the University of Maryland, where his research centers on AI applications in engineering. Allen shares how he transitioned from traditional mechanical design to AI-powered reliability tools, offering a rare perspective from someone bridging deep technical experience with cutting-edge machine learning. He explains how large language models (LLMs) are helping engineers process work order data, generate knowledge graphs, and accelerate time-consuming tasks like FMEAs and RCAs.We also explore the future of AI-driven maintenance—from dynamic RCAs that update in real-time to domain-specific models built just for reliability and maintenance professionals. Allen weighs in on EasyRCA’s current AI features, the challenge of accuracy in industrial models, and the opportunity to build smarter tools without replacing human insight. Whether you’re an engineer curious about AI or a data scientist entering reliability, this is a grounded and insightful look at where the field is headed.

    26 min

  8. MAY 30

    EP33: Real-World RCA Adoption with Craig Dark from Drax

    In this episode of Reliability 4.0, we sit down with Craig Dark, Maintenance Operations Specialist at Drax, to explore how his team rolled out an effective root cause analysis (RCA) program across their U.S. biomass facilities. Craig shares how his career evolved from hands-on millwright work to overseeing process and mechanical reliability and how that practical background shapes his approach to solving problems today. He also walks us through why Drax adopted EasyRCA, what they looked for in a software solution, and how ease of use drove organization-wide adoption. We also dive into real examples of RCA in action—like how Craig’s team used EasyRCA to resolve a complex quality issue by uncovering not one, but seven interrelated root causes. He explains how they use Power BI for task tracking, how AI helps engineers get “unstuck,” and why executive summaries are key to stakeholder buy-in. Learn how Drax is turning RCA into a repeatable, data-driven tool for both technical and process excellence.

    17 min
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About

This podcast is your premier destination to unravel how cutting-edge technologies like AI, IoT, and Big Data are revolutionizing the way we approach reliability and maintenance in various industries. Our host, the CEO of Reliability.com, Sebastian Traeger, uses his extensive experience to illuminate the most pressing topics in the reliability engineering field today. The Reliability 4.0 Podcast is here to keep you informed and inspired, bringing you insightful discussions, interviews with leading experts, and real-world case studies. Subscribe now to never miss an episode!

Information

  • Creator
    Sebastian Traeger, CEO of Reliability.com
  • Years Active
    2024 - 2025
  • Episodes
    40
  • Rating
    Clean
  • Copyright
    © Sebastian Traeger, CEO of Reliability.com
  • Show Website
    Reliability 4.0

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