Thornton Tomasetti Here’s How

Thornton Tomasetti

Join experts in engineering, science, and technology for conversations about how to make the built environment – and the world – better for everyone. In Season Two, Mainstreaming Mass Timber, we talk with innovators who are pushing the limits of mass timber about the ways new technologies and creative design are making mass timber viable for more projects than ever before.

  1. S2. Ep. 06: Better Options for Mass Timber Procurement | Mass Timber Podcast

    5d ago

    S2. Ep. 06: Better Options for Mass Timber Procurement | Mass Timber Podcast

    Mass timber procurement has a direct impact on structural design decisions, connection design, fabrication, and project delivery. In this episode, Senior Principal Paul Becker and Vice President Kristina Rogers discuss how supplier involvement in the SD (schematic design) phase, with or without a formal design-assist process, can help architects and structural engineers better align their designs for mass timber systems with available materials, fabrication methods, and erection sequences. The conversation focuses on why fabricator input is especially important in mass timber construction. Because products, species, connection preferences, and manufacturing processes vary by supplier, early coordination helps teams design to the material’s strengths, streamline coordination, minimize late changes, and improve constructability. Paul and Kristina also discuss options for connection design responsibilities and how that decision can impact design, fabrication and speed of erection. And they look at ways to adjust the design-bid-build delivery process – which doesn’t lend itself to design-assist – so it works more effectively for mass timber projects. Through examples including the Samuel H. Scripps Theater Center, the Roux Institute and Goldfinch Lofts, they explain how experienced teams collaborate to maintain flexibility, clarify performance expectations, and coordinate with suppliers to support successful delivery. Key Insights: Early supplier involvement can improve mass timber efficiency. Bringing a supplier or fabricator into the process early helps the design team align the structural system with available products, material dimensions, and fabrication preferences. Design assist helps reduce uncertainty. Fabricator input gives engineers and architects a clearer understanding of manufacturing capabilities, connection preferences and erection methods before key design decisions are locked in. Connection design requires close collaboration between engineers and fabricators, no matter who performs the scope. In mass timber buildings, connections can influence member sizing, load capacity, structural geometry and coordination with architectural intent. DFMA is central to successful mass timber delivery. Designing for manufacturing and assembly helps teams move from an abstract structural concept to a system that can be fabricated, shipped, and erected efficiently. Complex geometry benefits from fabricator collaboration. Curved glulam, long-span members and non-rectilinear systems often require early input on curvature limits, splice locations, connection options, and shipping size constraints. Traditional design-bid-build can work, but it needs adaptation. When early supplier selection is not possible, teams may need clearer performance criteria, more conservative assumptions, and additional coordination after the fabricator is selected. Better communication leads to better cost and constructability outcomes. The episode reinforces that mass timber projects benefit when engineers, timber fabricators, detailers, and erectors are part of the same technical conversation early enough to influence design. Topics Covered: Mass timber procurement strategies Design-assist for mass timber projects Early supplier/fabricator involvement Design-bid-build delivery for mass timber Mass timber connection design responsibilities Fabricator-led connection detailing Design for manufacturing and assembly, or DFMA Glulam roof geometry and curved timber systems Supplier selection Timber erection sequencing Constructability coordination Public, university and institutional procurement constraints Mass timber cost and schedule considerations

    18 min
  2. S2. Ep. 05: Setting Up Tall Mass Timber for Success | Mass Timber Podcast

    May 18

    S2. Ep. 05: Setting Up Tall Mass Timber for Success | Mass Timber Podcast

    In this episode, hosts Paul Becker and Kristina Rogers take a deep dive with Jordan Komp into the design and delivery of Ascent, a landmark project that set a new precedent for tall mass timber construction. As the first building of its kind at this scale in the United States, the project required rethinking traditional approaches to structural design, code compliance and interdisciplinary coordination. The discussion highlights how Ascent has become a benchmark for future tall timber projects, influencing both industry practices and evolving building codes. The discussion focuses on how the properties of mass timber require designers to think and work differently than they do on steel and concrete structures. Greater elastic shortening, long-term creep and moisture-related movement demand not only advanced structural analysis but also close coordination with façade, MEP and other building systems to ensure that all components can accommodate movement over time. This level of integration requires structural engineers to play a central role in integrating these systems. The episode also explores the realities of construction, procurement and cost in tall mass timber projects. From rapid installation schedules to real-time problem solving in the field, success depended on continuous collaboration between the design team, contractor and fabricator. Lessons learned from Ascent emphasize the importance of early design clarity, detailed coordination and strong partnerships to reduce uncertainty and achieve competitive pricing. As the industry evolves, these insights are shaping how future tall timber buildings are conceived and delivered. Inside the Episode Hero Image: Use an Ascent glamor shot Key Insights: Ascent established a new precedent for tall mass timber. The project serves as a critical benchmark for code development, design strategies and future high rise timber buildings. Tall mass timber requires advanced understanding of structural movement. Greater elastic shortening, creep and moisture related effects must be accounted for across all building systems, not just the structure. The role of structural engineers is central to project success. Engineers are deeply involved in code strategy, fire performance, constructability and coordination across disciplines. Early coordination reduces risk and cost uncertainty. Well-developed design documentation and clear system integration improve contractor confidence and lead to more accurate pricing. Real time collaboration is essential during construction. Fast paced installation requires immediate problem solving and strong communication between field teams and designers. Procurement strategy impacts project success. Providing clear and detailed design information early helps manufacturers deliver more competitive and reliable pricing. Hybrid systems represent the next evolution of tall timber. Combining mass timber with materials like concrete can optimize performance, cost and constructability. Key Hero Image: Use gif of the Ascent model coming together. What You’ll Learn: Design and delivery process of Ascent MKE How mass timber design considerations differ from steel and concrete Vertical movement in mass timber IBC 2021 and strategies for code variances and AHJ approval Connection design and detailing best practices Accurate early timber pricing Hybrid timber systems What You’ll Learn Hero Image: TBD Use one of the interior shots from the Ascent page.

    20 min
  3. S2. Ep. 04: Collaboration & Proprietary Systems at Under Armour’s Headquarters | Mass Timber Podcast

    May 11

    S2. Ep. 04: Collaboration & Proprietary Systems at Under Armour’s Headquarters | Mass Timber Podcast

    In this episode, hosts Paul Becker and Kristina Rogers talk with Doug Schweizer about how proprietary systems are transforming mass timber construction through the lens of the Under Armour Global Headquarters, a 280,000-square-foot office building. The discussion highlights how proprietary connections introduced by timber manufacturer binderholz streamlined fabrication, reduced installation time and delivered measurable cost and schedule savings. The key to success was the willingness of the entire design and construction team – including Gensler, Whiting-Turner and Seagate Mass Timber – to collaborate closely. A central theme is the importance of proactive and continuous coordination when working with proprietary systems. Engineers must invest significant time in understanding design assumptions, reviewing calculations and collaborating closely with manufacturers. Frequent communication, detailed submittal reviews and early engagement allow teams to build confidence in the system while ensuring it integrates seamlessly with architectural intent and other building systems. The episode also examines how collaboration across the full project team influences success. Engineers act as a bridge between manufacturers, architects, and contractors, helping translate proprietary concepts into buildable solutions. When all parties are aligned and open to new approaches, proprietary systems can enhance both speed and efficiency.

    16 min
  4. S2. Ep. 03: Mass Timber for Simpler Low-Rise Residential | Mass Timber Podcast

    May 4

    S2. Ep. 03: Mass Timber for Simpler Low-Rise Residential | Mass Timber Podcast

    In this episode, hosts Paul Becker and Kristina Rogers talk with Chris Williams about how hybrid mass timber systems are emerging as a practical solution for low-rise residential construction, particularly in markets already reliant on light-frame wood buildings. Rather than fully replacing traditional systems, mass timber is introduced strategically in elements such as floor slabs and shafts. This approach creates a flexible entry point for developers looking to adopt mass timber without fully committing to all-timber structures. And low-rise structures can take advantage of IBC Type 3 and Type 5 code requirements, which are simpler and less costly to achieve than Type 4 construction.* Two projects, the Mayflower Hill Residence Hall at Colby College and Goldfinch Lofts, an affordable housing development in Des Moines, Iowa, illustrate the discussion. Chris highlights how prefabrication of mass-timber components off-site is enabling faster on-site assembly with smaller crews. But this shift requires strong up-front coordination, particularly for MEP systems. Early collaboration and detailed planning become critical to fully realize the benefits of speed and efficiency. The conversation also explores the benefits of having the structural engineer take on the role of special inspector during construction. The episode examines how mass timber can address broader industry challenges, including labor shortages and the need to accelerate housing delivery. As adoption grows, hybrid systems offer a scalable model for both affordable and market-rate housing. * In the International Building Code (IBC), mass timber (or “heavy timber”) is categorized as Type 4 construction. Type 3 (“ordinary”) combines noncombustible exterior walls with combustible interior elements. Type 5 (“wood-frame”) uses conventional light-wood studs and joists with plywood sheathing.

    19 min

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Join experts in engineering, science, and technology for conversations about how to make the built environment – and the world – better for everyone. In Season Two, Mainstreaming Mass Timber, we talk with innovators who are pushing the limits of mass timber about the ways new technologies and creative design are making mass timber viable for more projects than ever before.

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