Hyperion Podcast: Let’s Talk Elevators

Let's Talk Elevators: Podcast

Welcome to Let’s Talk Elevators, the podcast that takes you inside the fast-moving world of vertical transportation. Hosted by Morgan Jones from Hyperion Solutions, each episode brings you conversations with the people shaping the elevator industry today. From traction machines to controllers, code compliance to modernization, we break down the real issues that mechanics, engineers, contractors, and building managers face every day. Expect candid conversations with Hyperion’s subject matter experts and industry leaders, exploring innovation, technology, safety, and the future of the trade. Whether we’re live from an industry event, unpacking lessons from a site visit, or talking shop with elevator pros, our goal is simple: deliver stories, insights, and technical know-how. If you’ve ever wondered how global trends impact your local projects, how to navigate modernization choices, or what’s next in elevator technology, this is your front-row seat. Real stories. Real solutions. Real talk about elevators. Subscribe today and join us as we elevate the conversation.

Episodes

  1. JAN 29

    When to Modernize an Elevator, Costs, Codes, and Real-World Tradeoffs Explained

    Modernization is one of the biggest decisions a building owner will make about an elevator system. It affects safety, reliability, tenant experience, downtime, and long-term cost. In this episode of Let’s Talk Elevators, host Morgan Jones sits down with Ed Rivera, Senior Vice President at VDA Consultants, to break down how modernization decisions are really made and why timing matters more than most people realize. Ed brings more than 17 years of experience across engineering, contracting, and consulting. He shares his path from intern to licensed professional engineer and now senior leadership at one of the largest consulting firms in the country. That perspective shapes the entire conversation. This episode is about practical decision-making, not sales pitches or blanket recommendations. The discussion starts with the current modernization market and why activity has increased across North America. Aging equipment, stricter codes, obsolescence, and changes in building use are all driving owners to take a closer look at systems that may still be running, but no longer performing reliably. Ed explains how consultants evaluate equipment condition, code requirements, sustainability goals, and long-term serviceability before recommending any path forward. A major focus of the episode is obsolescence. As electronic components, drives, controllers, and door systems become harder to source, owners face longer shutdowns and higher risk when failures occur. Ed explains how consultants identify which components are at risk and how proactive planning can prevent sudden, extended outages that leave buildings without service for weeks or months. Morgan and Ed also explore common questions owners ask, including whether upgrades can be phased, which components can realistically be reused, and when piecemealing work creates more risk than value. The conversation covers machines versus controllers, ride quality improvements, door systems, motor drives, positioning systems, and how each piece affects the others. Another key theme is cost versus downtime. Ed explains how owners often weigh capital spend against out-of-service duration, and why the least expensive option upfront is not always the most economical long-term. The episode also addresses situations where owners lack capital and how targeted repairs, audits, and maintenance strategies can extend equipment life responsibly. Finally, the episode clarifies the role of an elevator consultant. From design and bidding to code interpretation and construction oversight, Ed explains how consultants act as unbiased advocates for building owners, helping them navigate complex technical decisions with confidence. This episode is essential listening for building owners, property managers, consultants, and anyone involved in long-term elevator planning.

    54 min
  2. 12/18/2025

    Ropes, Sheaves, and the Science Between Them: Engineering Performance That Lasts

    In this episode of Let’s Talk Elevators, host Morgan Jones is joined by two globally respected industry experts, Torsten Fuka of FUKA and Nicola Imbimbo of Prysmian, for a deep technical conversation on one of the most critical and misunderstood relationships in elevator systems, the interaction between suspension means and traction sheaves. Torsten and Nicola bring decades of hands-on experience spanning manufacturing, maintenance, application engineering, and global code development. Together, they explore how ropes, belts, and sheaves must be engineered and applied as a complete system, not as isolated components. From known failure points in the field to overlooked installation practices, this episode breaks down why performance issues often stem from configuration, alignment, tensioning, and maintenance habits rather than product defects. The discussion covers how modern demands for smaller sheaves, higher performance, and longer service life create real engineering tradeoffs. Nicola explains why lifetime should be measured in trips rather than years, how reverse bending accelerates wear, and why configuration data is essential when evaluating performance expectations. Torsten shares insights from decades of endurance testing and explains how groove design, surface hardness, and manufacturing processes directly affect long-term reliability. The episode also dives into coated suspension means and belts, highlighting why these systems require a completely different mindset than traditional wire ropes. Topics include surface roughness, cleanliness requirements, contamination risks, and why interchangeability is not guaranteed across manufacturers. Both guests emphasize the importance of tested combinations, proper training, and field discipline to avoid premature failures. Listeners will also gain insight into common field issues such as improper rope uncoiling, unequal tensioning, misaligned sheaves, and lubrication mistakes. Nicola outlines how correct lubrication practices can extend life when done properly, while incorrect products can cause immediate problems. Torsten reinforces the role suppliers play in education, testing, and collaborative troubleshooting. The conversation closes with forward-looking perspectives on lightweight systems, IoT monitoring, vibration analysis, and how data-driven maintenance will shape the future of elevator performance. This episode is essential listening for technicians, engineers, consultants, manufacturers, and anyone responsible for designing, installing, or maintaining elevator systems who wants to reduce failures, extend component life, and improve ride quality through better engineering decisions.

    56 min

About

Welcome to Let’s Talk Elevators, the podcast that takes you inside the fast-moving world of vertical transportation. Hosted by Morgan Jones from Hyperion Solutions, each episode brings you conversations with the people shaping the elevator industry today. From traction machines to controllers, code compliance to modernization, we break down the real issues that mechanics, engineers, contractors, and building managers face every day. Expect candid conversations with Hyperion’s subject matter experts and industry leaders, exploring innovation, technology, safety, and the future of the trade. Whether we’re live from an industry event, unpacking lessons from a site visit, or talking shop with elevator pros, our goal is simple: deliver stories, insights, and technical know-how. If you’ve ever wondered how global trends impact your local projects, how to navigate modernization choices, or what’s next in elevator technology, this is your front-row seat. Real stories. Real solutions. Real talk about elevators. Subscribe today and join us as we elevate the conversation.