Gary On Manufacturing - Gary Mintchell

Gary Mintchell
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Writer/analyst Gary Mintchell shares thoughts on manufacturing and production technology, leadership, and marketing.

  1. 12/18/2025

    2025 Automation Fair and Software Market Thoughts

    Thoughts on organization structures and Rockwell CEO Blake Moret's experiments with bringing in outsiders and setting his own directions. Thoughts on the industrial software market in general and Rockwell's evolution. What's happening with MES in particular. Rockwell upgrading and building new factories using its own products and services. Rok on Rok Repackaged cybersecurity offerings. Software defined automation--software distinct from the target controller--can target any Rockwell control. Question about IEC 61131 and targeting anyone's control fell on deaf ears. Thoughts on that market. Rockwell's use of AI, fitting trend of AI as automation tool, trained on the company's data. Rockwell's use of robotics to expand horizontally throughout manufacturing. Sponsored by Inductive Automation.

    21 min

  2. 11/17/2025

    Asset Data Interoperability

    We met in a conference room at an office in Barrington, IL. A place where sometime later a couple guys thought they'd screw me in a business deal. I came out ahead in the end, but the place has mixed memories.   This meeting involved thinking about the future of asset data and systems interoperability. We had a system diagram. The idea was to solve a huge problem for owner/operators of process manufacturing enterprises—flowing engineering data into other software systems for operations, maintenance, and enterprise. The incumbent system was a morass of paper (or pdf documents which was much the same thing).   We did trademark searches and domain name searches and eventually settled on the Open Industrial Interoperability Ecosystem—OIIE.   I plot this history for context for the conference I attended recently—the 2nd ADIF Workshop at Texas A&M University dubbed Driving Asset Data and Systems Interoperability Toward an Open and Neutral Data Ecosystem.   This workshop brought together owner/operators, EPCs, System Integrators, university researchers, standards organizations, and software vendors. Each group conducted a panel discussion of its needs and successes. I was there for a short presentation and to moderate the standards panel.   Professor David Jeong from Texas A&M and the session leader previewed the discussions. One of his colleagues later presented research his team has performed to provide a method for taking P&ID documentation into a standard format usable by other software systems.   The message that came to me from the panel of owner/operators (grossly summarized, as will be all the discussions) included two key words—collaborate and operationalize. They are impatient about solving this data interoperability problem. One panelist quipped, "We know the project is finished when the large van backs into the loading dock and disgorges mountains of paper."   What blows my mind is that I was moved to a position called Data Manager in 1977 to tackle the (much smaller) mountain of paper our product engineering department provided to operations, accounting, and inventory management. I led a digitalization effort in 1978 to tackle the problem. The problem not only remains, but it is immensely more complicated and critical.   The EPCs basically said that their hands were tied by the owner/operators mandating which design and engineering software to use and the inflexibility of the vendors of said design and engineering software. When owner/operators had requested digital documentation, they had responded with pdfs. Hardly interoperable data.   Our standards panel included the leader of DEXPI, whose organization has developed a method of changing P&ID data into an xlsx (Excel) format. That, of course, is a good start.   An organization called CFIHOS (see-foss) presented their take on standards. I'm afraid I got a bit lost in the slides (note: more research needed). What I gathered was that they were attempting one overriding standard—and that that work was years away. Interesting that I listened to Benedict Evans' podcast this morning. He is a long-time tech industry analyst. He remarked in another context, "It seems that where there are 10 standards and someone comes along with a standard to encompass them all, you wind up with 11 standards."   The ISA-95 was presented. This messaging (and more) standard is incorporated with the OIIE, which was presented next. Dr. Markus Stumptner of the University of South Australia presented his research work on proof of concept of the OIIE.   If we can get enough momentum focusing on this area and find some SIs willing to take the OIIE to an owner/operator, perhaps we can finally prove the business case of asset data and systems interoperability.

    24 min

  3. 10/25/2025

    People First—Toward A Humane Workplace

    An early essay by Karl Marx writing at the beginning of the industrial revolution argued that humans who were formerly craftspeople were now just cogs in the industrial machine alienated from the products they made and their work.   Today's podcast is sponsored by Inductive Automation, makers of Ignition — the world's most versatile industrial automation platform for connecting data, systems, and people. With the new Ignition 8.3 release, you can easily manage time-series and event data, quickly create custom graphics with onboard drawing tools, and centralize control using Ignition's new gateway interface with global search and deep link launching. Providing additional support for Git, containers, and private data protection to go along with its unlimited licensing, Ignition 8.3 takes industrial operations to the next level. Download Ignition for free.   The Irish poet/philosopher John O'Donohue discussed in Anam Cara the dignity of work and that work should benefit workers and communities as well as owners and managers.   Lean guru Keven Meyer noted in his book Simple Leader that respect for people is a pillar of Lean. When you hire someone, you are getting more than a pair of hands—you are getting a brain and experience, as well. You should make use of them.   Articles about a worker shortage due to Boomer retirements have been a staple of trade magazine editorial ever since I became an editor in 1998. Some twenty-seven years later, those articles and news releases keep coming.   I learned about a new product from Derek Crager, Founder & CEO of Practical AI for onboarding and mentoring new employees. There is irony here, in that Crager touts himself as developer of an award-winning training program at Amazon—yes, the place that thinks it can replace its workers with robots. But, we will go beyond that thought for now.   His solution? Just-in-time guidance—the right step at the exact moment of need, while hands are on the task. When a technician can ask and do in the same breath, training becomes throughput. That's the difference between teaching a concept and multiplying your best expert across every line and shift.   He called on his experience at Amazon to develop something called Pocket Mentor: A Phone Call to Your Best Expert. This is a hands-free, eyes-free mentor your team reaches by phone, anytime, on the floor or in the field. No app. No Wi-Fi. No passwords. Just tap & say, "Talk me through it" — and we will.   Check out TheManufacturingConnection.com for more thoughts.

    25 min

  4. 10/14/2025

    Why Develop AI?

    Why pursue AI? As a tool to help entrepreneurs add value to their companies. The appropriate roll out entails organizing small "pirate ships" empowered to experiment and implement with a budget and air cover. Many concerns about AI's impact on employment and organization are over blown. History shows that new technology winds up creating more jobs than it destroys. This podcast is sponsored by Inductive Automation.

    27 min

  5. 09/18/2025

    ICC 2025 Recap

    ICC 2025 Recap I recorded this as I was leaving Inductive Automation's Ignition Community Conference 2025 in Sacramento. The event team performed wonderfully moving ICC from the smaller Harris Center in Folsom to the SAFE Credit Union Convention Center in Sacramento with double the attendance. Lots of energy, many partners. The event had to be credited a success. Of course, the highlight was introduction of Ignition 8.3. This update included many long-sought additions. Note: Inductive Automation has been a long-term sponsor for my work. However, we do not have an "influencer" relationship, that is, they do not pay me for writing content. They just appreciate my work. If this information is useful, please pass along.

    23 min

  6. 08/21/2025

    Intelligent Application of Technology

    When I set initial editorial direction for Automation World, I was focused on exploring the Intelligent Application of Automation emphasizing the teams that made it happen. Recently I interviewed Mike Payne, co-owner and president of Hill Manufacturing. His story of using intelligent applications of technology both for the machines and for software showed how even an old-line manufacturer can be new and profitable. Sponsored by Inductive Automation at https://www.inductiveautomation.com

    20 min

  7. 08/04/2025

    Interview With Travis Cox, Inductive Automation Chief Technology Evangelist

    Inductive Automation Chief Technology Evangelist Travis Cox talks with me about the newly expanded Ignition Community Conference and the beta release of Ignition 8.3. This is a major release with many usability and IT-friendly upgrades. We talk about what's new with Ignition Community Conference and the beta release of Ignition 8.3.

    25 min

  8. 07/14/2025

    AI Obfuscation

    AI has generated more hype and obfuscation than all the words from ChatGPT. OK, maybe I exaggerate, but the amount of scare talk is endless. I try to take a more rational and down-to-earth look at the issue from the point-of-view of manufacturers. I argue that AI now and in the future should be viewed as a tool that will help humans work better and more productively. I use an example from an interview with Mike Payne, co-owner and president, of Hill Manufacturing--a production machine shop operation in Tulsa, Oklahoma. Mike was introduced to me by Hexagon. This podcast is sponsored by the Ignition Community Conference by Inductive Automation.

    20 min
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Writer/analyst Gary Mintchell shares thoughts on manufacturing and production technology, leadership, and marketing.

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