Powering the Process ℠

ProcessBarron

Powering the Process℠ is a podcast for engineers, plant managers, and operations leaders focused on industrial systems, plant optimization, and manufacturing efficiency. Hosted by ProcessBarron experts, each episode delivers practical insights on material handling, air and gas systems, industrial equipment, and reducing downtime.

الحلقات

  1. قبل ٥ أيام

    The Hard Hat Story: What It Means to Our People

    In this episode of Powering the Process, host Jen Little sits down with field supervisor Josh Bennett to explore the deeper meaning behind a simple but powerful symbol in industrial work: the hard hat. With nearly 26 years in the field, Josh shares how hard hats go far beyond safety compliance. They tell a story of experience earned, miles traveled, skills learned, and the culture that defines ProcessBarron crews. Listeners will hear how hard hat stickers become visual badges of honor, marking outages completed, training achieved, and years of dedication in the field. From the pride of a fully covered hard hat to the humbling feeling of starting fresh with a new one, Josh explains how this small detail reflects professionalism, mentorship, and trust on job sites. The conversation also dives into the realities of field life,  long stretches away from home, the importance of safety training, building strong crews, and how experienced workers mentor the next generation. At its core, this episode highlights how something as simple as a hard hat represents responsibility, craftsmanship, teamwork, and the shared commitment to protecting people above all else. Key Topics Covered: Why hard hats represent more than PPEThe meaning behind hard hat stickersHow experience is recognized in the fieldBuilding culture and mentorship within crewsThe realities of life on the road for field teamsSafety training and career growth opportunitiesHow professionalism shows up on job sites

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  2. ٣ فبراير

    Waste-to-Energy: Transforming Today’s Trash into Tomorrow’s Power

    What if the garbage we throw away every day could power our homes tomorrow? In this episode of Powering the Process, host Jen Little sits down with Ashley Doyal, Vice President of the South Region and Central & South America at ProcessBarron, to explore the role of waste-to-energy in modern industrial manufacturing. Ashley breaks down how waste-to-energy plants convert everyday household garbage into usable electricity, reduce landfill dependency, and help municipalities manage waste more sustainably. The conversation dives into plant operations, environmental regulations, air pollution control systems, and the engineering solutions that keep these facilities running efficiently. With the U.S. producing more waste than any other country, waste-to-energy is becoming a critical part of the circular economy. This episode explains why and how ProcessBarron is helping lead the way. In This Episode, You’ll Learn: What waste-to-energy is and how it worksHow waste-to-energy reduces landfill use and greenhouse gas emissionsCommon misconceptions about emissions and environmental impactThe role of air handling, ash handling, and pollution control systemsWhy waste-to-energy plants are heavily regulated and closely monitoredHow ProcessBarron supports waste-to-energy facilities through engineering and maintenanceThe future of waste-to-energy and its role in the circular economyFeatured Guest Ashley Doyal Vice President – South Region & Central and South America ProcessBarron With nearly 32 years at ProcessBarron, Ashley brings deep experience in waste-to-energy systems, air pollution control, and large-scale industrial plant operations. About the Podcast Powering the Process is a podcast by ProcessBarron that explores the systems, equipment, and strategies behind industrial manufacturing. Each episode delivers practical insights from industry experts to help plants run safer, cleaner, and more efficiently.

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  3. ٢٠ يناير

    On the Front Lines: Expert Service Technicians at Work

    What does it take to keep massive industrial fans and critical plant systems running under extreme conditions? In this episode of Powering the Process, host Jen Little sits down with Roy Hollis, ProcessBarron’s Technical Services Manager, who brings 48 years of hands-on experience in industrial fan diagnostics, balancing, and field service. From emergency shutdowns to precision balancing in harsh environments, Roy shares real-world insights into diagnosing fan imbalance, foundation issues, vibration problems, and the evolution of diagnostic technology. This episode offers a behind-the-scenes look at the expertise required to prevent downtime, protect assets, and keep industrial operations moving. Key Topics Covered Common causes of industrial fan imbalanceDifferences between clean-air and dirty-air fan applicationsHow structural and foundation issues can mimic imbalanceStep-by-step on-site fan troubleshooting processAdvances in fan balancing and vibration analysis technologyReal-world field service stories from power plants and paper millsWhat life is really like as a field service technicianTechnician training, safety, and long-term skill developmentBuilding customer trust through integrity and responsivenessPreventive maintenance strategies for critical rotating equipmentHow Digital Fan Guardian enables predictive maintenance using wireless sensorsWhy This Episode Matters Industrial fans are mission-critical assets in power generation, pulp and paper, steel, and manufacturing facilities. When imbalance, vibration, or structural issues go undetected, the result can be catastrophic downtime and costly repairs. This episode explains: How early diagnostics prevent major failuresWhy annual inspections and continuous monitoring matterHow modern analyzers provide deeper insight into equipment healthWhat separates experienced technicians from reactive maintenanceIf you’re responsible for plant reliability, maintenance planning, or rotating equipment performance, this conversation provides practical, field-tested knowledge you can apply immediately.

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  4. ١٣ يناير

    Steel Backbone: How ProcessBarron Supports the Steel Industry

    In this episode of Powering the Process℠, host Jen Little sits down with Joe Waite, Vice President of Air Handling and Material Handling Products at ProcessBarron, to explore the critical role steel plays in powering American infrastructure and the complex systems required to produce it efficiently and responsibly. Steel is foundational to modern life, from bridges and buildings to vehicles, appliances, and energy systems, but producing it requires massive amounts of energy, precision engineering, and tightly regulated environmental controls. Joe explains how ProcessBarron supports steel producers by designing, manufacturing, installing, and servicing heavy custom industrial equipment that keeps operations running safely, efficiently, and in compliance. The conversation explores how airflow, draft systems, industrial fans, ductwork, and gas-cleaning equipment directly impact steel plant performance. Joe shares real-world examples of how ProcessBarron has helped steel mills reduce energy consumption, improve fan efficiency, extend equipment life, and save millions in operating costs through system optimization. Key Topics Covered Why is steel production a strong indicator of economic healthHow inefficient draft systems increase energy costs and operational riskThe importance of emissions control and regulatory compliance in steel plantsHow engineering-led problem solving improves reliability and uptimePreventive maintenance cycles and outage planning in steel manufacturingCommon maintenance challenges caused by particulate-heavy gas streamsWhere the steel industry is headed over the next decadeThis episode highlights the systems, expertise, and partnerships required to keep steel plants operating, and why ProcessBarron’s work behind the scenes plays a critical role in supporting the backbone of America’s economy.

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  5. ٦ يناير

    Excellence in Action: What is Manufacturing Greatness

    What does manufacturing excellence really look like in today’s custom, engineer-to-order environment? In this episode of Powering the Process℠, host Jen Little sits down with Michael Stewart, Vice President of Manufacturing at ProcessBarron, to explore what manufacturing excellence truly looks like inside a custom, engineer-to-order environment, and why it’s foundational to delivering reliable industrial equipment. Michael shares how ProcessBarron’s manufacturing operations support critical industries by aligning people, process, and technology to deliver high-quality equipment on time. From managing over 120,000 square feet of manufacturing space to coordinating engineering, production, quality, and safety, manufacturing excellence at ProcessBarron is driven by precision, consistency, and accountability at every stage. The conversation dives into: What manufacturing excellence means in a custom equipment, engineer-to-order operationHow robotic welding and cobots improve consistency while empowering skilled welders to focus on complex workThe role of no-code robotic programming in increasing speed and flexibility on the shop floorWhy “quality at the source” is critical to delivering reliable equipment that customers depend onMaintaining rigorous safety standards through stop-work authority and daily safety engagementDeveloping skilled talent through mentoring, apprenticeships, and community college partnershipsHow continuous improvement, automation, and process discipline drive long-term manufacturing performanceThis episode highlights how manufacturing excellence is built through people, technology, and culture, and how ProcessBarron continues to raise the standard by investing in innovation, workforce development, and continuous improvement. Michael Stewart, Vice President of Manufacturing Michael Stewart serves as Vice President of Manufacturing at ProcessBarron, where he leads production operations, quality, safety, and continuous improvement initiatives across the organization. With nearly nine years at ProcessBarron, Michael brings extensive experience in custom equipment manufacturing, automation, and workforce development. His leadership focuses on integrating advanced manufacturing technologies, such as robotic welding and precision machining, while maintaining rigorous quality and safety standards. Michael is deeply committed to developing skilled talent through mentorship, apprenticeships, and partnerships with local community colleges, ensuring ProcessBarron continues to deliver reliable, high-quality equipment for critical industrial applications.

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  6. ٦ يناير

    Building America: How ProcessBarron Powers Critical Infrastructure

    In this inaugural episode of Powering the Process℠, host Jen Little sits down with Tim Iori, President and CEO of ProcessBarron, to explore what it truly means to build America, and the critical role industrial manufacturing plays in strengthening the nation’s infrastructure. Tim shares how ProcessBarron supports the backbone industries that keep the economy moving, including pulp and paper, cement, steel, utilities, biomass, waste-to-energy, and emerging data center infrastructure. From air handling and material handling to environmental systems and steam turbines, ProcessBarron delivers turnkey solutions that reduce downtime, improve efficiency, and solve complex operational challenges. The conversation dives into: Why domestic manufacturing is essential to national resilience and supply chain confidenceHow ProcessBarron’s design–manufacture–install–service model creates a competitive advantageA real-world example of reducing fan replacement lead times through proactive engineering and inventory strategyThe role of advanced manufacturing technologies, including CNC machining, robotic welding, and CFD-driven engineeringDeveloping the next generation of engineers and skilled trades through internships, co-ops, and apprenticeshipsKey challenges facing American manufacturing, and where the greatest growth opportunities lie over the next decadeThis episode sets the foundation for Powering the Process℠ by highlighting the systems, people, and strategies behind reliable industrial operations, and the resilient culture that drives ProcessBarron forward. Tim Iori, President & Chief Executive Officer Tim Iori joined ProcessBarron as our Chief Operating Officer in 2020.  He was promoted to President in 2022. Tim has many years of expertise in global business operations, integration, cultural change management, product line strategies, and global growth strategy. Tim started his career at GE in the Operations Management Leadership Program. After graduating from this program, Tim served in operations, quality control, engineering, and plant and general management roles across the globe. His technical and business background enables him to effectively align ProcessBarron’s operations with our goals, culture, and vision.  Tim received a Bachelor of Science in Chemical Engineering from Clemson University and an MBA from the Darla Moore School of Business at the University of South Carolina.

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التقييمات والمراجعات

حول

Powering the Process℠ is a podcast for engineers, plant managers, and operations leaders focused on industrial systems, plant optimization, and manufacturing efficiency. Hosted by ProcessBarron experts, each episode delivers practical insights on material handling, air and gas systems, industrial equipment, and reducing downtime.