Reliability Matters Mike Konrad

This episode was recorded at SMTA's Pan Pacific Strategic Electronics Symposium on the big island of Hawaii.

My guests on this episode are Dr. Chuck Bower, founder of PanPac, Keith Bryant, and Dr. Ron Lasky.

We discussed the history of PanPac, technologies introduced at PanPac, and what makes PanPac so unique. We also discuss Dartmouth College's unique engineering innovations program.

Optimization has become an important goal within the electronic assembly industry. While modern electronic assembly techniques utilize a variety of equipment, one specific type of equipment often consumes a disproportionate percentage of the overall equipment budget, that is the place machine. The cost of the machine, associated conveyors and feeders, require that the machine is running as often as possible.

The airline Industry refers to this as “wheels up” time. Airlines make money when the aircraft is in the air “wheels up”. On the other hand, anytime the wheels are down, the aircraft is not making money for the airline.

I listened to an interview a few years ago with the CEO of Southwest Airlines, a US discount carrier. Unlike most other airlines, Southwest does not charge its customers to check bags. The CEO was asked by the reporter why they have not joined the rest of the industry in charging for checked bags. The CEOs answer was genius. If Southwest Airlines began charging for check bags, it would actually slow down the boarding process as more and more passengers would drag their bags onto the aircraft most likely resulting in a number of those bags having to be checked at the gate.

Southwest Airlines is famous for having the fastest aircraft gate turns in the industry, frequently under 30 minutes. Yes Southwest airlines charged for checked baggage, it would require more time at the gate before the next flight would be ready to depart. That would result in fewer flight segments per aircraft per day. In other words, allowing customers to check bags for free equates to more “wheels up” time and, subsequently, more profit for the airline.

The same principal can apply to pick and place machines. When Pick and machines are running product, they are making presumably making money. When they sit idle, they are arguably costing money. What can assemblers do to improve the optimization or “wheels up” time on their pick and place machines?

My guest today, Larry Welk believes he has an answer. Larry Welk, a.k.a. Professor spice is the co-owner of Smart Splice, a manufacturer of tape splicing tools.

Larry will review tape splicing best practices and explain how tape splicing, when performed correctly, can lead to higher pick and place machine optimization.

So, buckle your seatbelt this podcast episode is officially wheels up!

Larry's Contact Information:
Larry Welk
lwelk@smartsplice.com
https://smartsplice.com/

This episode is a little different from our usual episodes. First of all, it’s a dual-branded episode. It’s both a Reliability Matters Podcast and an Ecosystem podcast episode. The Ecosystem podcast host Judy Warner will join me for an unusual topic, at least for The Reliability Matters Podcast.
Most of my audience are assemblers of circuit assemblies. Our world begins with a bare board. I reminded of the biblical passage “the Wiseman built his house upon the rock”. Circuit boards are the foundation from which we build our products upon.

There’s so much that goes into the design and fabrication of a bare circuit board. Who designs these boards, what criteria were they given, what materials did they choose, where are they made, how much do they cost, and, perhaps most importantly in our world, how easy are they to assemble?
To help answer these and so many other questions, Judy and I have assembled an expert panel of board designers.

Our expert panel consists of Gerry Partida, Vice President of Technology at Summit Interconnect and Julie Ellis, Field applications engineering manager for TTM Technologies.

Contact Information:
Judy Warner
EEcosystem Podcast
judy.warner@impacttechmarketing.com

Julie Ellis
TTM Technologies
julie.ellis@ttm.com

Gerry Partida
Summit Interconnect
gerry.partida@summitinterconnect.com

Today, we delve into an increasingly critical aspect of technology and electronics manufacturing - the pursuit of environmentally responsible electronics manufacturing. Our industry has witnessed many environmental revolutions.
 
The elimination of popular cleaning solvents brought on by the Montreal protocol in 1989, soon followed by strict VOC regulations pertaining to cleaning chemicals.

The switch from lead-based solders to lead free alloys, led by the Restriction of Hazardous Substances directive, known as RoHS implemented within the EU in 2003 and adopted nearly worldwide, regulations regarding the disposal of electronic waste (e-waste) resulting in many countries mandating regulations and programs for the safe recycling and disposal of electronic products, and more.

These regulations and others have inspired some companies to seek eco-friendly alternatives to traditional Printed Circuit Board (PCB) fabrication.

The combination of numerous environmental regulations has resulted in many companies’ implementation of sustainability programs.

As our world becomes more connected, the demand for electronic devices continues to rise, and with it, the importance of mitigating the environmental impact of their production.

On this episode of The Reliability Matters Podcast, I’ll speak with Mark Edwards.
Mark wrote an article entitled “Environmentally Responsible Alternatives to Traditional PCB Fabrication”, which of course, spurred my interest.

Mark works as a Strategic Account Manager within MacDermid Alpha Electronics Solutions, on the global Business Development team for Circuitry Solutions. Mark has been involved in electronics manufacturing since the late 1980’s and brings a passion for process automation, circuit assembly, solders/fluxes, adhesives, coatings and PCB fabrication – all with a focus on repeatability and reliability.

Mark holds a B.S. degree in Mechanical Engineering Technology from Oklahoma State University and began his career at a defense electronics company in Dallas, Texas (that was later acquired by Raytheon).

Mark has uncovered trends and synthesized customer needs for electronic hardware in the telecommunications, defense, automotive, industrial controls segments in the Americas, and now globally, in his newest role.

Join me as we explore new materials and methodologies, and innovations that are shaping the electronic assembly industry towards a more eco-conscious future.

Mark's Contact Information
Mark Edwards
marks.edwards@macdermidalpha.com
https://www.macdermidalpha.com/circuitry-solutions

Today we're diving deep into the world of precision and craftsmanship—two crucial elements in the realm of hand soldering and rework of circuit assemblies.

Whether you're a seasoned electronics enthusiast, a hobbyist, or just someone with a curious mind, this episode promises to demystify the art and science behind hand soldering and rework. We'll be exploring the latest tools, techniques, and trends that define this intricate process, shedding light on the unsung heroes who meticulously bring circuit assemblies to life, or in the case of rework, back to life.

There is archaeological evidence that soldering was employed as early as 5,000 years ago in Mesopotamia. Soldering and brazing are thought to have originated very early in the history of metal-working, before 4000 BC. Sumerian swords from 3000 BC were assembled using hard soldering techniques.

While soldering applications have morphed and expanded over the centuries, the basic “rules” of soldering have not. On this episode, we’re going to talk about an obvious soldering application, at least to my audience, and that’s soldering of electronic assemblies.

From the evolution of hand soldering with numerous technological advancements to the challenges faced by DIYers and professionals alike, we've got it all covered, thanks to my subject matter expert guest, Debbie Wade.

Debbie is the managing Director of ART A-R-T, Advanced Rework Technology, a fully independent training organization, which has been presenting various training courses for over thirty years. Debbie has been in the electronics industry for over 20 years with the last 15 of those years at Advanced Rework Technology.

Debbie comes to us very well credentialed. She is the chairperson for the IPC-A-620 Training Committee and IPC European Training Committee, with her Master IPC Trainer status for IPC-A 600, 610, 620, 7711/21 and J-STD 001, she is an expert in the field of fabrication, assembly, process and acceptance of board and cable assemblies.

Debbie has been presented with numerous awards from IPC in recognition of her contribution to IPC standards and training courses.

So, grab your soldering iron (metaphorically speaking), get ready to dive into the flux, and join us as we unravel the secrets of successful hand soldering and rework. Stick around for valuable insights, practical tips, and maybe even a few stories from the trenches of hand soldering and re-work.

Debbie's Contact Information:
Debbie Wade
Master IPC Trainer
Advanced Rework Technology,
debbie@rework.co.uk
www.rework.co.uk

Today, we delve into the crucial aspects of maintaining well-being on this journey—how to sidestep the notorious burnout, and perhaps more importantly, how to fuel and maintain your motivation. Because, let's face it, the road to creating a meaningful impact can be demanding, and it's essential to navigate it with resilience and purpose.

Join me for a conversation with Rick Coulson. Rick recently retired from a 34 year career at Intel, most recently as a Senior Fellow in the Intel Optane Group.

Rick is a passionate advocate for career sustainability and for servant leadership. Rick was awarded the Intel Achievement Award four times for his and his team's work on storage subsystems and SSD technology. He holds more than 90 Patents.

Rick received his bachelor's degree in Electrical Engineering and Computer Science from the University of Colorado and his master's degree in Electrical Engineering from Stanford. He is currently a board member at Co-Serve International, a non-profit dedicated to teaching Servant Leadership around the world. With Co-Serve he has been to Kazakhstan 8 times. He’s on the advisory board of Vooks, a company which produces award-winning books that are loved by parents and educators alike, and he’s part of an additional stealth mode start-up (sounds mysterious). He enjoys mentoring and coaching, and today, he’s my guest on the Reliability Matters podcast.

Rick's Contact Information:
rick.coulson99@gmail.com