Toll Manufacturing Minute

Custom Processing Services

Discover the innovative world of toll manufacturing with Custom Processing Services. Toll Manufacturing Minute brings you expert insights on particle size reduction, jet milling, blending methods, and more—all designed to help you overcome manufacturing challenges and optimize your processes. As a trusted partner in food, pharma, advanced materials, and beyond, CPS combines state-of-the-art technology with industry expertise to deliver tailored solutions for your unique needs. Subscribe now for actionable insights, and reach out to the experts at CPS to learn how we can help you turn your toughest challenges into opportunities.

  1. Toll Manufacturing Minute with CPS: Throughput Without Tradeoffs: Scaling Advanced Powder Processing for Energy Materials

    Jun 22

    Toll Manufacturing Minute with CPS: Throughput Without Tradeoffs: Scaling Advanced Powder Processing for Energy Materials

    In this episode, CPS President Gregg Shemanski breaks down one of the most persistent challenges in advanced powder processing: how do you push throughput on high-performance materials — battery-grade powders, functional additives, and precision particulates — without letting your specs slip? With 44 years of processing expertise, Gregg walks through the science and systems behind scaling production while maintaining tight particle size distributions, density, shape, and surface area. He covers where drift really happens (hint: it's usually the raw material), why batch optimization is a whole-ecosystem problem — not a single-variable fix — and how CPS's installed capacity, engineering depth, and process knowledge help energy materials customers go from R&D to repeatable commercial production faster than going it alone. Gregg and host Jen Lepore also explore: Why energy storage materials demand such unforgiving specs, and what variables matter mostThe most common self-optimization mistakes process engineers makeHow CPS uses real-time data collection (up to 3x per second) to catch drift before it becomes a failureThe benchtop-to-pilot-to-production pathway that de-risks scale-upWhat a tolling partner brings to battery materials customers that in-house manufacturing typically can'tCustom Processing Services partners with manufacturers to deliver high-quality toll processing solutions that exceed industry standards. Connect with us: https://www.customprocessingservices.com/ Follow us on LinkedIn: https://www.linkedin.com/company/custom-processing-services-inc-/ Like us on Facebook: https://www.facebook.com/CustomProcessingServicesInc/

    47 min
  2. May 11

    Toll Manufacturing Minute with CPS: Why Lab-Proven Processes Fail at Scale (and How to Fix It)

    What works in the lab doesn’t always work in production, and that gap can be costly. In this episode of Toll Manufacturing Minute, CPS Vice President of Business Development Albert Medoro breaks down one of the biggest challenges in manufacturing: scaling a process from lab to full production. Drawing from real-world experience, Albert explains why scale-up is inherently non-linear and where companies most often run into trouble. From material flow and equipment differences to throughput, yield, and cost constraints, this conversation highlights what separates successful scale-ups from expensive failures. You’ll learn: Why processes rarely scale proportionallyThe hidden risks in equipment selection and material behaviorHow pilot trials uncover issues before they become production problemsThe relationship between throughput, yield, and commercial viabilityWhy the “crawl, walk, run” approach leads to better outcomesIf you’re moving from R&D to production, this episode offers insights needed to reduce risk and improve results. Custom Processing Services partners with manufacturers to deliver high-quality toll processing solutions that exceed industry standards. Connect with us: https://www.customprocessingservices.com/ Follow us on LinkedIn: https://www.linkedin.com/company/custom-processing-services-inc-/ Like us on Facebook: https://www.facebook.com/CustomProcessingServicesInc/

    25 min
  3. 12/09/2025

    CPS at 25: How Two Founders Built a Go-To Toll Processor

    In this special anniversary episode, CPS co-founders President Gregg Shemanski and Vice President Jeff Klinger reflect on 25 years of growth from two people and a single line to a multi-site team tackling complex projects across food, pharma, minerals, and more. They share the early grit (yes, a brand-new starter blew on day one!), the moment customers’ lead times dropped 4x, and how CPS’s team-based culture and process integration keep products moving from R&D to scalable, compliant production. You’ll also hear why “custom processing” was always the primary focus, how strategic technology investments enable consistency, and what’s next as CPS aims to be the global, first-call partner for processing solutions. Gregg and Jeff reflect on key turning points and what’s next for CPS, including: From idea to industry leader: planning, naming, and the Ben Franklin “tiger sessions” that set the courseEarly setbacks, smarter systems, and a relentless quality mindsetCutting customer lead times by a factor of four and keeping partnerships for decadesTeam-based leadership, training, and people-first benefitsThe next chapter: larger, integrated programs and true “front-to-back” processingCustom Processing Services partners with manufacturers to deliver high-quality toll processing solutions that exceed industry standards. Connect with us: https://www.customprocessingservices.com/ Follow us on LinkedIn: https://www.linkedin.com/company/custom-processing-services-inc-/ Like us on Facebook: https://www.facebook.com/CustomProcessingServicesInc/

    43 min

Ratings & Reviews

5
out of 5
4 Ratings

About

Discover the innovative world of toll manufacturing with Custom Processing Services. Toll Manufacturing Minute brings you expert insights on particle size reduction, jet milling, blending methods, and more—all designed to help you overcome manufacturing challenges and optimize your processes. As a trusted partner in food, pharma, advanced materials, and beyond, CPS combines state-of-the-art technology with industry expertise to deliver tailored solutions for your unique needs. Subscribe now for actionable insights, and reach out to the experts at CPS to learn how we can help you turn your toughest challenges into opportunities.